超声振动塑性加工技术的现状分析

摘要/Abstract

摘要：

阐述了超声振动塑性加工的作用机理,定量分析了表面效应中摩擦力矢量反向的原因。在介绍国内外超声振动塑性加工技术研究现状的基础上，对一些典型超声振动塑性加工技术的应用例子进行了剖析,并探讨了目前超声振动塑性加工技术需要解决的问题及研究方向。

Abstract:

The mechanism of ultrasonic vibration to plastic processing was elaborated firstly,and the reasons of friction vector reverses in surface effect were analyzed quantitatively.Based on the introduction to the research status of the plastic processing technology with ultrasonic vibration at home and abroad,some typical applications of them were analyzed,and the unsolved problems and research direction for the plastic processing technology with ultrasonic vibration were discussed.

Key words: ultrasonic vibration, plastic processing, friction, forming force

中图分类号:

赵升吨, 李泳峄, 范淑琴. 超声振动塑性加工技术的现状分析[J]. 中国机械工程, 2013, 24(6): 835-840.

DIAO Sheng-Dun, LI Yong-Yi, FAN Chu-Qin. Status Analysis of Plastic Processing Technology with Ultrasonic Vibration[J]. China Mechanical Engineering, 2013, 24(6): 835-840.

导出引用管理器 EndNote|Ris|BibTeX

链接本文: http://www.cmemo.org.cn/CN/

http://www.cmemo.org.cn/CN/Y2013/V24/I6/835

参考文献

[1]曹风国.超声加工技术[M].北京:化学工业出版社,2005:10-12.
[2]张士宏.金属材料的超声塑性加工[J].金属成形工艺,1994,12(3):102-106. 0
[3]闻邦椿.振动塑性加工的进展及若干问题[J].辽宁工学院学报,1999,19(4):5-9.
[4]Blaha F, Langenecker B. Dehnung von Zink--kri- stallen under Untraschalleinwirkung[J]. Die Nater- wissenschaften, 1955,42 (20): 556.
[5]韩清凯,郝建山,闻邦椿.金属材料加工中的振动利用问题[J].中国机械工程,2001,12(5):594-597.
[6]刘新忠,孟永钢.超声波在塑性加工中的应用研究[J].锻压技术,1998,23(5):12-15.
[7]Kempe W, Kroner E. Dislocation Damping of Alu- minum Single Crystals at Room Temperature[J]. Zeitschrift fur Metallkunde,1956(47):302-304.
[8]Nevill G E,Brotzen F R. The Effect of Vibrations on the Static Yield Strength of a Low-- carbon Steel [J]. Processding- American Society for Testing Materials, 1957,57 : 751-754.
[9]Hansen N, Treis H. Metallumformung unter An- wendung von Schwingungen[J]. Bander Bleche Ro- her, 1968,9 (10) : 573-584.
[10]Dawson G R, Winsper C E, Sansome D H. Applica- tion of High--and Low--frequency Oscillations to the Plastic Deformation of Metals[J]. Metal Form- ing, 1970,37 (9) : 254-261.
[11]Kirchner H O K,Kromp W K,Prinz F B, et al. Plastic Deformation Under Simultaneous Cyclic and Unidirectional Loading at Low and Ultrasonic Frequencies[J]. Materials Science and Engineer- ing, 1985,68(2) :197-206.
[12]Atanasiu N. Metal Forming in the Ultrasonic Field [J]. Advanced Technology of Plasticity, 1984 (2) : 799-804.
[13]Langenecker B. Effects of Ultrasound on Deforma- tion Characteristics of Metals[J]. IEEE Transan- tions on Sonics and Ultrasonics, 19 9 6,13 (1) :1-8.
[14]Hung J C,Tsai Y C, Hung C. Frictional Effect of Ultrasonic--vibration on Upsetting[J]. Ultrason- ics, 2007,45 (3) : 277-284.
[15]Kumar V C, Hutehings I M. Reduction of the Slid- ing Friction of Metals by the Application of Longi- tudinal or Transverse Ultrasonic Vibration [J]. Tribology International, 2004,37 (10): 833-840.
[16]Huang Z,Lucas M,Adams M J. Influence of Ultra-sonics on Upsetting of a Model Paste[J]. Ultrason- ics, 2002,40 ( 1/8) : 43-48.
[17]Daud Y, Lucas M, Huang Z. Superimposed Ultra- sonic Oscillations in Compression Tests of Alu- minium[J]. Ultrasonics, 2006,44 (S) : 511-515.
[18]Daud Y, Lucas M, Huang Z. Modelling the Effects of Superimposed Ultrasonic Vibrations on Tension and Compression Tests of Aluminium[J]. Journal of Materials Processing Technology, 2007, 186 (1/3): 179-190.
[19]何勍,闻邦椿.金属振动塑性加工中体积效应的机理分析[J].金属成形工艺,1998,16(6):35-36.
[20]王晓林,程靳.铜在超高频振动下的力学行为[J].锻压技术,1995(4):38-41.
[21]郑金鑫,胡浩.超高频振动下材料本构关系探析[J].哈尔滨工业大学学报,1997,29(1):6-9.
[22]王刚,陈俊英.超声疲劳拉伸实验装置的设计及实验[J].哈尔滨工业大学学报,2000,32(3):81-84.
[23]秦军[1],刘传绍[1],赵波[1],王应彪[1].超声波振动下脆性材料单轴拉伸试验装置的设计[J].机械制造,2007,45(2):54-57.
[24]Wen Tong, Wei Li, Chen Xia, et al. Effects of Ul- trasonic Vibration on Plastic Deformation of AZ31 During the Tensile Process[J]. International Jour- nal of Minerals, Metallurgy and Materials, 2011,18 (1) :70-76.
[25]Gebhardt J, Funke P. Ziehen von Drahten Mit Uberlagerten Ultraschall Schwingungen- Teil I [J]. Draht, 1983,34(5) : 199-204.
[26]Murakawa M,Jin M. The Utility of Radially and Ultrasonically Vibrated Dies in the Wire Drawing Process[J]. Journal of Materials Processing Tech- nology, 2001,113(1/3): 81-86.
[27]Hayashi M,Jin M,Thipprakmas S, et al. Simulation of Ultrasonic--vibration Drawing Using the Finite Ele- ment Method(FEM)[J]. Journal of Materials Process- ing Technology. 2003,140 (1/3) : 30-35.
[28]李连诗[2],张力行[1],杨效平[1],钟轼[1],.超声波振动拔管拔丝的研究[J].钢铁,1995,30(3):39-44.
[29]孟永钢,刘新忠.超声波在拔丝加工中减摩降载作用的研究[J].清华大学学报：自然科学版,1998,38(4):28-32.
[30]谢涛[1],齐海群[1],张俊[1].超声振动拉丝实验研究[J].中国机械工程,2006,17(3):224-226.
[31]Pasierb A, Wojnar A. An Experimental Investiga- tion of Deep- drawing and Drawing Process of Thin--walled Products with Utilization of Ultra- sonic Vibration[J]. Journal of Materials Processing Technology. 1992,34(1/4) :489-494.
[32]Jimma T,Kasuga Y,Iwaki N,et al. An Application of Ultrasonic Vibration to the Deep Drawing Process[J]. Journal of Materials Processing Tech- nology,1998(80/81) :406-412.
[33]Mousavi S A A, Feizi H, Madoliat R. Investigations on the Effects of Ultrasonic Vibrations in the Ex- trusion Process[J]. Journal of Materials Processing Technology, 2007 (187/188):657-661.
[34]曹乃光,谢建新.日本冲压成形工艺研究的近期进展[J].轻合金加工技术,1984(10):37-43.