金刚石涂层微铣刀的铣削加工试验

doi:10.3969/j.issn.1004-132X.2020.15.002

中国机械工程 ›› 2020, Vol. 31 ›› Issue (15): 1772-1777.DOI: 10.3969/j.issn.1004-132X.2020.15.002

金刚石涂层微铣刀的铣削加工试验

张勇斌¹, 严广和^1,2, 李建原¹, 姜晨²

1. 中国工程物理研究院机械制造工艺研究所, 绵阳, 621900;
2. 上海理工大学机械工程学院, 上海, 200093

收稿日期:2019-07-06 出版日期:2020-08-10 发布日期:2020-08-26
通讯作者: 严广和(通信作者),男,1995年生,硕士研究生。主要研究方向为超精密加工技术。E-mail:252510947@qq.com。
作者简介:张勇斌,男,1975年生,研究员。主要研究方向为微细特种加工技术、工艺、设备的研究与应用。E-mail:zcaep6@163.com。
基金资助:
国家自然科学基金资助项目(51475310)；中国工程物理研究院创新发展基金资助项目(K1173-1921-TCF)；四川省科技厅应用基础项目(2018JY0620)

Milling Process Tests of Diamond Coated Micro-milling Cutters

ZHANG Yongbin¹, YAN Guanghe^1,2, LI Jianyuan¹, JIANG Chen²

1. Institute of Machinery Manufacturing Technology, China Academy of Engineering Physics, Mianyang, Sichuan, 621900;
2. College of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai, 200093

Received:2019-07-06 Online:2020-08-10 Published:2020-08-26

摘要/Abstract

摘要： 为了掌握金刚石涂层对其铣削性能的影响，针对直径为50 μm级的硬质合金微铣刀，进行了金刚石涂层与未涂层硬质合金微铣刀具微槽铣削试验。通过使用线电极电火花磨削技术制备出直径为50 μm级的D形微铣刀,采用金刚石涂层和未涂层刀具在纯铜工件上开展微槽铣削工艺试验；使用白光干涉仪、超景深显微镜等仪器来观测微槽表面形貌、粗糙度等随铣削距离变化的规律，分析金刚石涂层对硬质合金微铣刀铣削加工质量的影响。结果表明：采用金刚石涂层刀具加工的微槽具有较少的毛刺，表面粗糙度值约为未涂层刀具铣削的粗糙度值的1/2，并且能够在一定距离内保持稳定的槽宽、粗糙度值和侧面形貌。

关键词: 金刚石涂层, D形微铣刀, 线电极电火花磨削, 表面形貌

Abstract: In order to understand the effects of diamond coating on the milling performances of carbide micro-milling cutters with diameter of 50 μm, the micro-groove milling experiments of diamond coated and uncoated tools were carried out. Firstly, the D-shaped micro-milling cutter with diameter of 50 μm was prepared by using WEDG. Then, the micro-groove milling process experiments were carried out on pure copper workpieces with diamond coated and uncoated tools; Changes of the surface morphology and roughness of micro-grooves with milling distance were observed by white-light interferometer and ultra-depth-of-field microscope, and the effects of diamond coating on the milling processes of cemented carbide micro-milling cutters were analyzed. The results show that the micro-groove processed with diamond coating tools has less burr, the surface roughness value is twice lower than that milled with uncoated tools, and stable groove width, roughness value and side morphology may maintain within a certain distance.

Key words: diamond coating, D-shaped micro-milling cutter, wire electro-discharge grinding(WEDG), surface morphology

中图分类号:

TH161

张勇斌, 严广和, 李建原, 姜晨. 金刚石涂层微铣刀的铣削加工试验[J]. 中国机械工程, 2020, 31(15): 1772-1777.

ZHANG Yongbin, YAN Guanghe, LI Jianyuan, JIANG Chen. Milling Process Tests of Diamond Coated Micro-milling Cutters[J]. China Mechanical Engineering, 2020, 31(15): 1772-1777.

导出引用管理器 EndNote|Ris|BibTeX

链接本文: http://www.cmemo.org.cn/CN/10.3969/j.issn.1004-132X.2020.15.002

http://www.cmemo.org.cn/CN/Y2020/V31/I15/1772

参考文献

[1] DORNFELD D, MIM S, TAKEUCHI Y. Recent Advances in Mechanical Micromachining[C]. CIRP Annals, 2006, 55(2), 745-768.
[2] 于同敏, 宫德海. 微型模具制造技术研究与发展[J]. 中国机械工程, 2005, 16(2):179-183. YU Tongmin, GONG Dehai. Research and Development of Micro-mold Manufacture Technology[J]. China Mechanical Engineering, 2005, 16(2):179-183.
[3] 李红涛, 来新民, 李成峰, 等. 介观尺度微型铣床开发及性能试验[J]. 机械工程学报, 2006, 42(11):162-167. LI Hongtao, LAI Xinmin, LI Chengfeng, et al. Development of Meso-scale Milling Machine Tool and Performance Analysis[J]. Chinese Journal of Mechanical Engineering, 2006, 42(11):162-167.
[4] 陈明君, 陈妮, 何宁, 等. 微铣削加工机理研究新进展[J]. 机械工程学报, 2014, 50(5):161-172. CHEN Mingjun, CHEN Ni, HE Ning, et al. The Research Progress of Micro-milling in Machining Mechanism[J]. Chinese Journal of Mechanical Engineering, 2014, 50(5):161-172.
[5] RAHMAN M, KUMAR A S, PRAKASH J R. Micro Milling of Pure Copper[J]. Journal of Materials Processing Technology, 2001, 116(1):39-43.
[6] UCUN I, AALANTAS K, BEDIR F. An Experimental Investigation of the Effect of Coating Material on Tool Wear in Micro Milling of Inconel 718 Super Alloy[J]. Wear, 2013, 300(1/2):8-19.
[7] UCUN I, ASLANTAS K, BEDIR F. The Effect of Minimum Quantity Lubrication and Cryogenic Pre-cooling on Cutting Performance in the Micro Milling of Inconel 718[J]. Proceedings of the Institution of Mechanical Engineers, Part B:Journal of Engineering Manufacture, 2014, 229(12):2134-2143.
[8] BISSACCO G, HANSEN H N, SLUNSKY J. Modelling the Cutting Edge Radius Size Effect for Force Prediction in Micro Milling[J]. CIRP Annals, 2008, 57(1):113-116.
[9] ARAMCHAROEN A, MATIVENGA P T, YANG S, et al. Evaluation and Selection of Hard Coatings for Micro Milling of Hardened Tool Steel[J]. International Journal of Machine Tools and Manufacture, 2008, 48(14):1578-1584.
[10] ASLANTAS K, HOPA H E, PERCIN M. Cutting Performance of Nano-crystalline Diamond (NCD) Coating in Micro-milling of Ti6Al4V Alloy[J]. Precision Engineering, 2016, 45:55-66.
[11] LU X, JIA Z, WANG H. Tool Wear Appearance and Failure Mechanism of Coated Darbide Tools in Micro-milling of Inconel 718 Super Alloy[J]. Industrial Lubrication and Tribology, 2016, 68(2):267-277.
[12] THEPSONTHI T, ÖZEL T. Experimental and Finite Element Simulation Based Investigations on Micro-milling Ti-6Al-4V Titanium Alloy:Effects of cBN Coating on Tool Wear[J]. Journal of Materials Processing Technology, 2013, 213(4):532-542.
[13] UHLMANN E, SCHAUERK. Dynamic Load and Strain Analysis for the Optimization of Micro End Mills[J]. CIRP Annals, 2005, 54(1):75-78.
[14] FLEISCHER J, DEUCHERT M, RUHS C, KVHLEWEIN C, et al. Design and Manufacturing of Micro Milling Tools[J]. Microsystem Technologies, 2008, 14(9/11):1771-1775.
[15] 杨正杰, 张勇斌,徐凌羿. 微铣刀制备技术与实验研究[J]. 电加工与磨具, 2016(3):56-61. YANG Zhengjie, ZHANG Yongbin, XU Lingyi. Experimental Study on Manufacturing Technology of Micro Milling Tools[J]. Electrical Machining and Abrasive Tools, 2016(3):56-61.

金刚石涂层微铣刀的铣削加工试验

Milling Process Tests of Diamond Coated Micro-milling Cutters

RichHTML

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

[1]	包锐, 刘阔, 张杰, 韩灵生, 李建明, 左月帅, 刘海波, 王永青. 聚碳酸酯超低温冷却车削表面形貌试验研究[J]. 中国机械工程, 2024, 35(02): 201-207.
[2]	易军, 易涛, 陈冰, 邓辉, 周炜, . 结构化砂轮磨削加工工件表面形貌建模与实验研究[J]. 中国机械工程, 2023, 34(22): 2711-2720.
[3]	王明, 董海, 王柏何, 王峥, 王加威. 2.5D Cf/SiC刹车材料浮动磨削工艺试验研究[J]. 中国机械工程, 2023, 34(20): 2434-2441.
[4]	朱思佩, 付国强, 郑悦, 李正堂, 杨吉祥. 五轴曲面铣削的通用表面纹理形貌建模方法[J]. 中国机械工程, 2023, 34(16): 1946-1957.
[5]	傅远韬, 文东辉, 孔凡志, 淦作昆, 成志超, . 线性液动压抛光加工的流场特性研究[J]. 中国机械工程, 2023, 34(11): 1306-1314.
[6]	李凤琴, 赵波, 郝旺身, 王晓博. 超声纵扭铣削钛合金表面形貌特性及有效性分析[J]. 中国机械工程, 2023, 34(06): 677-684，693.
[7]	方学伟, 蒋笑, 王喆, 武晓康, 黄科. ER120S-G高强钢电弧增材制造的工艺优化[J]. 中国机械工程, 2023, 34(02): 218-225.
[8]	杭旸, 闫康昊, 黄丹. 计入柱塞套弹性变形的柱塞副摩擦与密封特性分析[J]. 中国机械工程, 2023, 34(01): 17-26.
[9]	吴石, 赵洪伟, 李鑫. 覆盖件模具拼接区表面微观几何形貌的反演分析[J]. 中国机械工程, 2021, 32(07): 806-804.
[10]	范思敏;肖继明;董永亨;洪贤涛;赵亭. 球头铣刀铣削球面的表面形貌建模与仿真研究[J]. 中国机械工程, 2020, 31(24): 2924-2930，2936.
[11]	刘伟1，2;商圆圆1，2;邓朝晖1，2;刘仁通1，2. 砂轮表面形貌定量评价及修整效果研究[J]. 中国机械工程, 2018, 29(19): 2277-2283.
[12]	麦云飞1;刘志亮1;王书文1;董冰洋2. 旋转滑动摩擦高频噪声产生机理的实验研究[J]. 中国机械工程, 2017, 28(18): 2198-2203,2208.
[13]	张浩, 孙见君, 马晨波, 涂桥安. 机械密封端面形貌的三维重建及其表征[J]. 中国机械工程, 2017, 28(11): 1287-1291,1299.
[14]	胡中伟, 邵铭剑, 方从富, 于怡青, 徐西鹏, . 蓝宝石不同晶面轴向超声振动辅助磨削特性研究[J]. 中国机械工程, 2017, 28(11): 1380-1385.
[15]	曾一凡, 杨卫平, 吴勇波, 刘曼利. 超声振动辅助固结磨粒抛光硅片表面形成机理及实验[J]. 中国机械工程, 2016, 27(23): 3208-3214.