中国机械工程

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[成形过程仿真优化与集成计算材料工程]集成计算材料工程在精确塑性成形中的应用现状与发展趋势

詹梅1,2,3;雷煜东1,2,3;郑泽邦1,2,3   

  1. 1.西北工业大学深圳研究院,深圳,518057
    2.西北工业大学陕西省高性能精确成形技术与装备重点实验室,西安,710072
    3.西北工业大学航空发动机高性能制造工业和信息化部重点实验室,西安,710072
  • 出版日期:2020-11-25 发布日期:2020-11-27
  • 基金资助:
    广东省基础与应用基础研究区域联合基金资助项目(2019B1515120047);
    国家杰出青年科学基金资助项目(51625505);
    西北工业大学凝固技术国家重点实验室自主研究课题资助项目(2019-TZ-02)

Status and Development Tendency of Integrated Computational Materials Engineering in Precision Plastic Forming

ZHAN Mei1,2,3;LEI Yudong1,2,3 ;ZHENG Zebang1,2,3   

  1. 1.Research & Development Institute of Northwestern Polytechnical University in Shenzhen,Shenzhen,Guangdong,518057
    2.Shaanxi Key Laboratory High-performance Precision Forming Technology and Equipment,Northwestern Polytechnical University,Xian,710072
    3.Key Laboratory of High Performance Manufacturing for Aero Engine(Northwestern Polytechnical University),Ministry of Industry and Information Technology,Xian,710072
  • Online:2020-11-25 Published:2020-11-27

摘要: 集成计算材料工程通过模型化与计算实现对材料制备、加工和服役等过程的定量描述,成为实现力、热、电、磁、声场等单一/耦合外场作用下高性能构件精确塑性成形先进而有效的研究手段,近年来在精确塑性成形领域得到越来越广泛的应用。对集成计算材料工程在塑性成形过程多尺度建模、起皱和破裂两类缺陷预测方面的相关研究现状、主要进展及未来发展趋势进行了综述。首先论述了宏观、细观和微观三个尺度的模型在精确塑性成形领域中的应用现状,并分析了不同尺度模型间信息的传递方式;在此基础上讨论了利用集成计算材料工程研究制约精确塑性成形的起皱和破裂两类典型缺陷的预测方法,对比分析了目前主要的失稳起皱与损伤断裂模型的准确性;最后对集成计算材料工程在精确塑性成形中的未来发展趋势进行了展望。

关键词: 集成计算材料工程, 塑性成形, 多尺度建模, 失稳起皱, 断裂

Abstract: Integrated computational materials engineering(ICME), which might quantitatively describe material preparation, processing and service processes through modeling and calculation, was an advance and effective method to realize the precision plastic forming of materials under single or integrated fields such as mechanical loading, heating, electricity, magnetism, sound field etc. In recent years, ICME was widely used by researchers in precision plastic forming. The status, progresses and development trends of ICME in multi-scale modeling of plastic forming, buckling and fracture predictions were reviewed herein. Firstly, the applications of macroscopic, mesoscopic and microscopic modelling methods on precision plastic forming were systematically reviewed in precision plastic forming. The information transmission methods were analyzed among different scale models. Based on this, progresses of the prediction methods of the two main types of defects restricting precision plastic forming, buckling and ductile fracture using ICME were discussed. The accuracy of current main instability buckling and ductile fracture models was compared. Finally, the perspectives of the applications of ICME on precision plastic forming were presented.

Key words: integrated computational materials engineering(ICME), plastic forming, multiscale modeling, instability buckling, fracture

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