基于修正滑移线场模型的倒棱刀具切削力预测

doi:10.3969/j.issn.1004-132X.2021.08.002

中国机械工程 ›› 2021, Vol. 32 ›› Issue (08): 890-906.DOI: 10.3969/j.issn.1004-132X.2021.08.002

基于修正滑移线场模型的倒棱刀具切削力预测

庄可佳1,2;胡诚1,2 ;代星3;浦栋麟4;丁汉3

1.武汉理工大学机电工程学院, 武汉, 430070
2.武汉理工大学数字制造湖北省重点实验室, 武汉, 430070
3.华中科技大学数字制造装备与技术国家重点实验室, 武汉, 430074
4.华中科技大学无锡研究院, 无锡, 214000

出版日期:2021-04-25 发布日期:2021-05-10
通讯作者: 胡诚（通信作者），男，1996年生，硕士研究生。研究方向为加工过程力热解析预测、切削机理建模和有限元仿真。E-mail:hucheng828@whut.edu.cn。
作者简介:庄可佳，男，1988年生，副教授。研究方向为数控加工过程物理仿真、表面完整性、制造可靠性等。E-mail:zhuangkj@whut.edu.cn。
基金资助:
国家自然科学基金(51705385,51975237)；
装备预研领域基金（61400020108）

Prediction of Cutting Forces for Chamfered Inserts Based on Modified Slip-line Field Model#br#

ZHUANG Kejia1，2;HU Cheng1,2;DAI Xing3;PU Donglin4;DING Han3

1.School of Mechanical and Electronic Engineering,Wuhan University of Technology,Wuhan，430070
2.Hubei Digital Manufacturing Key Laboratory,Wuhan University of Technology,Wuhan，430070
3.State Key Laboratory of Digital Manufacturing Equipment and Technology,Huazhong University of Science and Technology,Wuhan，430074
4.Wuxi Research Institute of Huazhong University of Science and Technology,Wuxi,Jiangsu，214000

Online:2021-04-25 Published:2021-05-10

摘要/Abstract

摘要： 基于材料塑性滑移理论与刀具刃前材料流动状态分析，提出了一种考虑倒棱刀具负前角切削过程下的材料滞流区（死区）和预剪区的修正滑移线场模型，并给出了材料流动剪切应力和刃前切削几何参数的迭代求解方法，揭示了倒棱刃口几何形状与滑移线场几何参数之间的变化规律。将此模型应用于倒棱刀具切削过程，得到了适用于倒棱刀具正交切削力的预测方法。采用有限元仿真和切削试验相结合的方法对所提出的滑移线场模型和切削力预测方法分别进行了验证，模型预测结果与仿真结果和试验测量结果对比误差均在10%以内。研究结果为研究倒棱几何形状对工件材料流动特性和刀具切削性能的影响提供了参考。

关键词: 滑移线场, 倒棱刃口, 死区, 切削力预测

Abstract: Based on the material plasticity slip-line theory and flow state analysis ahead of tool edge, a modified slip-line field model was proposed considering material stagnation zone (dead metal zone), and pre-cut region in negative-rake-angle cutting processes with chamfered insert. Furthermore, an iterative sollution to material shear flow stress and edge front cutting geometry was suggested. The relationships of chamfered edge geometry and slip-line field geometry were disclosed. An analytical approach to the orthogonal cutting force prediction method was developed by applying the presented model to the cutting processes with chamfered insert. Verifications including finite element simulations and orthogonal cutting trials were carried out for the modified slip-line field model and prediction method of cutting forces. Average errors are all less than 10% in comparisons of predictions and simulations as well as measurements. Results provide references for investigating the influences of edge geometries on material flow characteristics and tool cutting performances.

Key words: slip-line field, chamfered edge, dead metal zone, cutting force prediction

中图分类号:

庄可佳, 胡诚, , 代星, 浦栋麟, 丁汉. 基于修正滑移线场模型的倒棱刀具切削力预测[J]. 中国机械工程, 2021, 32(08): 890-906.

ZHUANG Kejia, HU Cheng, DAI Xing, PU Donglin, DING Han. Prediction of Cutting Forces for Chamfered Inserts Based on Modified Slip-line Field Model#br#[J]. China Mechanical Engineering, 2021, 32(08): 890-906.

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链接本文: http://www.cmemo.org.cn/CN/10.3969/j.issn.1004-132X.2021.08.002

http://www.cmemo.org.cn/CN/Y2021/V32/I08/890

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基于修正滑移线场模型的倒棱刀具切削力预测

Prediction of Cutting Forces for Chamfered Inserts Based on Modified Slip-line Field Model#br#

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