Mg/Al复合板波纹轧模拟及变形区微观组织演变分析

doi:10.3969/j.issn.1004-132X.2021.22.010

中国机械工程 ›› 2021, Vol. 32 ›› Issue (22): 2731-2738.DOI: 10.3969/j.issn.1004-132X.2021.22.010

Mg/Al复合板波纹轧模拟及变形区微观组织演变分析

申宏卓1;刘元铭1,2,3;刘延啸1;王涛1,2,3;刘燕萍1,2,3

1.太原理工大学机械与运载工程学院，太原，030024
2.先进金属复合材料成形技术与装备教育部工程研究中心，太原，030024
3.太原理工大学中澳联合研究中心，太原，030024

出版日期:2021-11-25 发布日期:2021-12-10
通讯作者: 刘元铭（通信作者），男，1988年生，副教授、博士后研究人员。研究方向为复合板轧制工艺、板带轧制过程数学模型。E-mail:liuyuanming@tyut.edu.cn。
作者简介:申宏卓，男，1996年生，硕士研究生。研究方向为复合板轧制工艺。
基金资助:
国家重点研发计划（2018YFA0707300,2018YFB1308700）；
国家自然科学基金(51904206,51905372,51805359)；
国家自然科学基金重点项目(U1710254)；
中国博士后科学基金(2020M670705)；
山西省应用基础面上青年基金(201801D221130)；
山西省高等学校科技创新项目(2019L0258)

Simulation of Corrugated Rolling of Mg/Al Composite Plates and Analysis of Microstructure Evolution in Deformation Zone

SHEN Hongzhuo1;LIU Yuanming1,2,3;LIU Yanxiao1;WANG Tao1,2,3;LIU Yanping1,2,3

1.College of Mechanical and Vehicle Engineering,Taiyuan University of Technology,Taiyuan,030024
2.Engineering Research Center of Advanced Metal Composites Forming Technology and Equipment,Ministry of Education,Taiyuan,030024
3.TYUT-UOW Joint Research Center,Taiyuan University of Technology,Taiyuan,030024

Online:2021-11-25 Published:2021-12-10

摘要/Abstract

摘要： 通过建立Mg/Al复合板波纹轧热力耦合有限元模型并进行轧卡实验，分析了应力、应变及温度对金属变形以及微观组织演变的影响。结果表明，当波纹轧初始轧制温度为400 ℃、平均压下率为35%时，复合板在变形区靠近出口位置实现复合，复合界面波谷处扩散层厚度为3.3 μm，波峰处扩散层为2.7 μm;等效应变和温度的增加促进了镁合金的变形晶粒发生动态再结晶，其微观组织主要包括等轴晶、孪晶以及动态再结晶晶粒，界面波谷处晶粒平均尺寸为3.71 μm，波峰处为6.92 μm。

关键词: 波纹辊轧制, 轧卡实验, 有限元模拟, 微观组织演变

Abstract: By establishing the thermal-mechanical coupled finite element model of corrugated rolling of Mg/Al composite plates, the rolling block experiment was carried out. The effects of stress, strain and temperature on metal deformation and microstructure evolution were analyzed. The results show that the composite plates are bonded near the exit of deformation zones when the initial rolling temperature is as 400 ℃ and the average reduction rate is as 35%. The thickness of diffusion layer at the trough is as 3.3 μm, and the diffusion layer at the peak is as 2.7 μm. The increases of equivalent strain and temperature promote the dynamic recrystallization of the deformed grains of magnesium alloy. The microstructure mainly includes equiaxed grains, twins and dynamic recrystallization grains. The average grain sizes are as 3.71 μm and 6.92 μm at the trough and peak respectively.

Key words: corrugated rolling, rolling block experiment, finite element simulation, microstructure evolution

中图分类号:

TG335.5

申宏卓, 刘元铭, 刘延啸, 王涛, 刘燕萍, . Mg/Al复合板波纹轧模拟及变形区微观组织演变分析[J]. 中国机械工程, 2021, 32(22): 2731-2738.

SHEN Hongzhuo, LIU Yuanming, LIU Yanxiao, WANG Tao, LIU Yanping, . Simulation of Corrugated Rolling of Mg/Al Composite Plates and Analysis of Microstructure Evolution in Deformation Zone[J]. China Mechanical Engineering, 2021, 32(22): 2731-2738.

导出引用管理器 EndNote|Ris|BibTeX

链接本文: http://www.cmemo.org.cn/CN/10.3969/j.issn.1004-132X.2021.22.010

http://www.cmemo.org.cn/CN/Y2021/V32/I22/2731

参考文献

［1］季策, 黄华贵, 孙静娜, 等.层状金属复合板带铸轧复合技术研究进展［J］.中国机械工程, 2019, 30(15):1873-1881.
JI Ce, HUANG Huagui,SUN Jingna, et al. Research Progresses on Cast-rolling Bonding Technology of Laminated Metal Clad Strips ［J］. China Mechanical Engineering,2019, 30(15):1873-1881.
［2］魏屹, 王永祯, 王文先, 等. 一次爆炸焊接制备铝/镁/铝合金复合板的数值模拟［J］.机械工程学报, 2019, 55(14):37-42.
WEI Yi, WANG Yongzhen, WANG Wenxian, et al. Numerical Simulation of Al/Mg/Al Composite Plates Fabricated by Explosive Welding in One Stage ［J］. Journal of Mechanical Engineering,2019, 55(14):37-42.
［3］徐海洁,马立峰,刘崇林,等.AZ31B镁合金板材多道次轧制路径研究［J］.机械工程学报, 2017, 53(10):43-51.
XU Haijie, MA Lifeng, LIU Chonglin, et al. Research of Multi-pass Rolling Routes for AZ31B Magnesium Alloy Sheet ［J］. Journal of Mechanical Engineering,2017, 53(10):43-51.
［4］许冰,欧航,柳泉潇潇,等.5052铝合金-HC420LA高强钢磁脉冲焊接接头盐雾腐蚀性能［J］.中国机械工程, 2019, 30(12):1506-1511.
XU Bing, OU Hang, LIU Quanxiaoxiao, et al. Property of Electromagnetic Welded Joints of 5052 Aluminum Alloy and HC420LA High Strength Steel in Salt Fog Corrosion Alloy Sheet ［J］. China Mechanical Engineering,2019, 30(12):1506-1511.
［5］PRIEL E, UNGARISH Z, NAVI N U. Co-extrusion of a Mg/Al Composite Billet:a Computational Study Validated by Experiments ［J］. Journal of Materials Processing Technology, 2016, 236:103-113.
［6］NIE H, LIANG W, CHI C, et al. Effect of Annealing on Microstructure and Tensile Properties of 5052/AZ31/5052 Clad Sheets ［J］. The Journal of the Minerals, Metals & Materials Society, 2015, 68(5):1282-1292.
［7］张津, 孙智富. AZ91D镁合金表面热喷铝涂层研究［J］. 中国机械工程, 2002,13(23):83-84.
ZHANG Jin, SUN Zhifu. Research on Magnesium Alloy AZ91D Surface Coating by Metallizing Aluminum ［J］. China Mechanical Engineering, 2002,13(23):83-84.
［8］王涛, 齐艳阳, 刘江林, 等.金属层合板轧制复合工艺国内外研究进展［J］. 哈尔滨工业大学学报, 2020, 52(6):42-56.
WANG Tao, QI Yanyang, LIU Jianglin, et al. Research Progress of Metal Laminates Roll Bonding Process at Home and Abroad ［J］. Journal of Harbin Institute of Technology,2020, 52(6):42-56.
［9］吴琼, 杨素媛, 蒋雯, 等. 退火对AZ91/1060爆炸复合板界面的影响［J］. 稀有金属材料与工程, 2017, 46(6):1662-1667.
WU Qiong, YANG Suyuan, JIANG Wen, et al. Effect of Annealing on Interface of AZ91/1060 Explosive Clad Plate ［J］. Rare Metal Materials and Engineering,2017, 46(6):1662-1667.
［10］李雷, 吴小俊. 镁铝轻质复合板多层挤压复合工艺［J］. 锻压技术, 2017, 42(4):73-78.
LI Lei, WU Xiaojun. Extrusion Compound Process of Mg/Al Composite Plate ［J］. Forging & Stamping Technology,2017, 42(4):73-78.
［11］宜亚丽, 韩晓铠, 张磊, 等. 316L/EH40不锈钢复合板热轧过程中晶粒组织的均匀性［J］.钢铁, 2020, 55(1):47-55.
YI Yali, HAN Xiaokai, ZHANG Lei, et al. Homogeneity of Grain Structure for 316L/EH40 Stainless Steel Clad Plate during Hot Rolling Process ［J］. Iron & Steel,2020, 55(1):47-55.
［12］金贺荣, 段昌新, 戴超. 316L/EH40复合板可逆热轧过程数值模拟［J］.塑性工程学报, 2019, 26(1):82-88.
JIN Herong, DUAN Changxin, DAI Chao. Numerical Simulation of 316L/EH40 Clad Plate during Reversible Hot Rolling Process ［J］. Journal of Plasticity Engineering, 2019, 26(1):82-88.
［13］WANG T, WANG Y, BIAN L, et al. Microstructural Evolution and Mechanical Behavior of Mg/Al Laminated Composite Sheet by Novel Corrugated Rolling and Flat Rolling ［J］. Materials Science and Engineering:A, 2019, 765:1-12.
［14］WANG T, LI S, REN Z, et al. A Novel Approach for Preparing Cu/Al Laminated Composite Based on Corrugated Roll ［J］. Materials Letters, 2019, 234:79-82.
［15］WANG T, LI S, REN Z, et al. Microstructure Characterization and Mechanical Property of Mg/Al Laminated Composite Prepared by the Novel Approach:Corrugated + Flat Rolling (CFR) ［J］. Applied Mechanics and Materials, 2015, 727/728:111-114.
［16］张大志, 管明升, 张清东, 等. 限动芯棒连轧管机轧制过程轧件变形行为及规律仿真［J］. 中国机械工程, 2020, 31(22):2691-2698.
ZHANG Dazhi, GUAN Mingsheng, ZHANG Qingdong, et al. Simulation of Deformation Behaviors and Laws of Steel Pipes in Rolling Processes of Retained Mandrel Pipe Mills ［J］. China Mechanical Engineering， 2020, 31(22):2691-2698.
［17］束学道, 程超, 龚文炜, 等. 挤压式楔横轧小料头轧制的微观组织演变分析［J］. 中国机械工程, 2013, 24(15):2109-2113.
SHU Xuedao, CHENG Chao, GONG Wenwei, et al. Analysis of Microstructure Evolution of Extruded Cross Wedge Rolling for Small Remnant Rolling ［J］. China Mechanical Engineering,2013, 24(15):2109-2113.
［18］王跃林. Mg/Al复合板波纹辊轧制成形数值仿真及实验研究［D］. 太原:太原理工大学, 2019.
WANG Yuelin. Numerical Simulation and Experimental Study on Roll Forming of Mg/Al Composite Sheets by Corrugated Roll ［D］. Taiyuan:Taiyuan University of Technology, 2019.
［19］刘阳阳, 文九巴, 贺俊光, 等. 5052铝合金热圧缩本构关系及其数值模拟［J］. 材料热处理学报, 2017, 38(12):121-128.
LIU Yangyang, WEN Jiuba, HE Junguang, et al. Constitutive Relation of Hot Compression of 5052 Aluminum Alloy and Its Numerical Simulation ［J］. Transactions of Materials and Heat Treatment,2017, 38(12):121-128.
［20］李维刚, 刘相华, 郭朝晖. 带钢热连轧工作辊温度场与热凸度的数值模拟［J］. 中国有色金属学报, 2012, 22(11):3176-3184.
LI Weigang, LIU Xianghua, GUO Chaohui, et al. Numerical Simulation of Temperature Field and Thermal Crown of Work Roll during Hot Strip Rolling ［J］. The Chinese Journal of Nonferrous Metals,2012, 22(11):3176-3184.
［21］许贺彬, 马旻, 谭锦麟, 等. 轧制速度对复合板边裂与显微组织的影响［J］. 塑性工程学报, 2020, 27(10):33-39.
XU Hebin, MA Min, TAN Jinlin, et al. Effects of Rolling Speed on Edge Crack and Microstructure of Laminated Plate ［J］. Journal of Plasticity Engineering,2020, 27(10):33-39.
［22］ZHANG N, WANG W, CAO X, et al. The Effect of Annealing on the Interface Microstructure and Mechanical Characteristics of AZ31B/AA6061 Composite Plates Fabricated by Explosive Welding ［J］. Materials & Design, 2015, 65:1100-1109.
［23］FATEMI-VARZANEH S M, ZAREI-HANZAKI A, BELADI H. Dynamic Recrystallization in AZ31 Magnesium Alloy ［J］. Materials Science and Engineering:A, 2007, 456(1/2):52-57.

[1]	董国疆, 赵长财, 曹秒艳, 郝海滨, 杨东峰. 圆筒件固体颗粒介质成形壁厚及变形规律研究 [J]. J4, 201016, 21(16): 1992-1998.
[2]	师明杰, 程明, 张士宏, VLADIMIR Petrenko, GRAZHINA Valerievna Kozhevnikova. 面向难变形材料精密成形的板式楔横轧机研究[J]. 中国机械工程, 2022, 33(02): 209-216.
[3]	黎宇嘉, 黄兵, 鲁娟, 钟奇憬, 陈超逸, 廖小平, 马俊燕. 基于有限元模拟的Ti6Al4V铣削过程参数多目标优化[J]. 中国机械工程, 2021, 32(13): 1555-1561,1570.
[4]	刘萌, 单忠德, 李新亚, 臧勇, 黄江华. [材料成形中的数字化与智能化产品设计]6016铝合金汽车典型结构件固溶成形工艺研究[J]. 中国机械工程, 2020, 31(22): 2648-2654.
[5]	徐勇, 李明, 夏亮亮, 张士宏, . [材料绿色成形技术]异形排气管多向局部加载液力成形工艺[J]. 中国机械工程, 2020, 31(22): 2763-2771.
[6]	彭锐涛1;李仲平1;黄晓芳1;唐新姿1;胡云波2. 加压内冷却方法在高温合金磨削中的应用[J]. 中国机械工程, 2017, 28(16): 2008-2015.
[7]	吴娜, 王连东, 沈亚坤, 张蒙. 充液压制成形汽车桥壳后盖区开裂分析及预成形管坯形状优化设计[J]. 中国机械工程, 2016, 27(23): 3246-3251.
[8]	周宏明, 张衡, 张祥雷, 彭姣娇, 张翔翔. 钻头冷镦参数建模及成形工艺优化[J]. 中国机械工程, 2016, 27(21): 2962-2966.
[9]	周梦成, 冯飞, 胡建华, 雷雨, 何鹏, 黄尚宇, 邹方利. AZ31B镁合金断裂应变与应力三轴度的关系研究[J]. 中国机械工程, 2015, 26(5): 694-698.
[10]	张伯奇, 蔡志鹏, 李克俭, 李轶非, 潘际銮. 异种钢焊接接头蠕变过程的有限元模拟[J]. 中国机械工程, 2015, 26(2): 266-271.
[11]	黄俊, 薛鹏举, 魏青松, 史玉升. Ti6Al4V合金整体零件的两步热等静压近净成形工艺探究[J]. 中国机械工程, 2015, 26(18): 2539-2544.
[12]	杨庆华, 洪潇潇, 王志恒, 鲍官军, 胡新华, 薛军义. 电液颤振对冷挤压塑性成形件金属流线及晶粒组织的影响[J]. 中国机械工程, 2015, 26(16): 2226-2232.
[13]	王连东;庞蒙;周立凤;崔亚平. 中型卡车胀压成形桥壳预成形管坯的设计及成形分析[J]. 中国机械工程, 2015, 26(12): 1684-1689.
[14]	骆俊廷, 田保瑞, 陈艺敏, 张春祥. 球形件反复拉深成形工艺有限元模拟及试验[J]. 中国机械工程, 2015, 26(11): 1538-1541,1549.
[15]	袁启龙, 李言, 杨明顺, 李玉玺. 块体材料冷滚打成形变形力研究[J]. 中国机械工程, 2014, 25(2): 251-256.

Mg/Al复合板波纹轧模拟及变形区微观组织演变分析

Simulation of Corrugated Rolling of Mg/Al Composite Plates and Analysis of Microstructure Evolution in Deformation Zone

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics