电弧微铸锻增材制造AlMgSc合金纵扭复合超声振动干铣削加工特性研究

doi:10.3969/j.issn.1004-132X.2022.24.008

中国机械工程 ›› 2022, Vol. 33 ›› Issue (24): 2971-2979,2989.DOI: 10.3969/j.issn.1004-132X.2022.24.008

电弧微铸锻增材制造AlMgSc合金纵扭复合超声振动干铣削加工特性研究

韩光超1,3 ;杨家凯1;叶泽玖1;徐林红1;张海鸥2;杨海涛2

1.中国地质大学（武汉）机械与电子信息学院,武汉,430074
2.华中科技大学机械科学与工程学院,武汉,430074
3.中国地质大学深圳研究院，深圳，518057

出版日期:2022-12-25 发布日期:2023-01-10
作者简介:韩光超，男，1974年生，教授、博士研究生导师。研究方向为超声辅助微塑性成形及超声辅助切削加工工艺。发表论文30余篇。E-mail：hgc009@cug.edu.cn。
基金资助:
广东省基础与应用基础研究基金（2021A1515011991）；深圳市中央引导地方科技发展专项基金（2021Szvup159）；湖北省重点研发计划（2022BAA057）

Research on Longitudinal-Torsion Compound Ultrasonic Vibration Dry Milling Characteristics for AlMgSc Alloys Formed by Arc Micro-casting and Forging Additive Manufacturing

HAN Guangchao1,3;YANG Jiakai1;YE Zejiu1;XU Linhong1;ZHANG Haiou2;YANG Haitao2

1.School of Mechanical and Electronic Information,China University of Geosciences(Wuhan),Wuhan，430074
2.School of Mechanical Science and Engineering,Huazhong University of Science and Technology,Wuhan，430074
3.Shenzhen Research Institute,China University of Geosciences,Shenzhen,Guangdong,518057

Online:2022-12-25 Published:2023-01-10

摘要/Abstract

摘要： 对电弧微铸锻增材制造AlMgSc合金进行纵扭超声复合干铣削加工特性试验研究，探讨超声铣削工艺参数对切削力、表面形貌、加工硬化及刀具磨损等AlMgSc合金干铣削成形特性的影响规律。结果表明: 与锻造和常规电弧增材成形铝合金相比，微铸锻增材制造AlMgSc合金由于具备更加致密的微观组织、更高的强度和硬度而在超声干铣削成形过程中会产生更大的铣削力，更容易发生加工硬化。与常规干铣削相比，采用纵扭复合超声干铣削可以获得更小的表面粗糙度，并有利于减轻刀具磨损。

关键词: 纵扭超声振动, 干铣削, 电弧微铸锻增材制造, AlMgSc合金, 切削特性

Abstract: The longitudinal-torsion compound ultrasonic vibration dry milling characteristics were experimentally studied for AlMgSc alloys formed by arc micro-casting and forging additive manufacturing. The influence rules of ultrasonic milling parameters, such as cutting force, surface morphology, work hardening and tool wear, were discussed about the dry milling forming characteristics of AlMgSc alloys. Results show that the arc micro-casting and forging additive manufactured AlMgSc alloys which have more dense microstructure, higher strength and hardness comparing with conventional forging and common arc added material forming aluminum alloys, may produce larger milling forces in ultrasonic dry milling processes and be more likely to occur work hardening phenomenon. And the longitudinal-torsion compound ultrasonic vibration dry milling may get lower surface roughness and is helpful to reduce the tool wear comparing with conventional dry milling.

Key words: longitudinal torsional ultrasonic vibration, dry milling, arc micro-casting and forging additive manufacturing, AlMgSc alloy, milling characteristics

中图分类号:

TG663

韩光超, , 杨家凯, 叶泽玖, 徐林红, 张海鸥, 杨海涛. 电弧微铸锻增材制造AlMgSc合金纵扭复合超声振动干铣削加工特性研究[J]. 中国机械工程, 2022, 33(24): 2971-2979,2989.

HAN Guangchao, YANG Jiakai, YE Zejiu, XU Linhong, ZHANG Haiou, YANG Haitao. Research on Longitudinal-Torsion Compound Ultrasonic Vibration Dry Milling Characteristics for AlMgSc Alloys Formed by Arc Micro-casting and Forging Additive Manufacturing[J]. China Mechanical Engineering, 2022, 33(24): 2971-2979,2989.

导出引用管理器 EndNote|Ris|BibTeX

链接本文: http://www.cmemo.org.cn/CN/10.3969/j.issn.1004-132X.2022.24.008

http://www.cmemo.org.cn/CN/Y2022/V33/I24/2971

参考文献

［1］DU Jun, WEI Zhengying, WANG Xin, et al. An Improved Fused Deposition Modeling Process for Forming Large-size Thin-walled Parts ［J］. Journal of Materials Processing Tech., 2016, 234:332-341.
［2］MASKERY I,ABOULKHAIR N T,CORFIELD M R, et al. Quantification and Characterization of Porosity in Selectively Laser Melted Al-Si10-Mg Using X-ray Computed Tomography ［J］. Materials Characterization, 2016, 111:193-204.
［3］赵晓明,齐元昊,于全成,等.AlSi10Mg 铝合金 3D 打印组织与性能研究［J］.铸造技术, 2016, 37(11):2402-2404
ZHAO Xiaoming, QI Yuanhao, YU Quancheng, et al. Study on Microstructure and Properties of 3D Printing AlSi10Mg Aluminum Alloy ［J］. Foundry Technology, 2016, 37 (11):2402-2404.
［4］COLEGROVE P A, COULES H E , FAIRMAN J, et al. Microstructure and Residual Stress Improvement in Wire and Arc Additively Manufactured Parts through High-pressure Rolling ［J］. Journal of Materials Processing Tech., 2013, 213(10):1782-1791.
［5］ZHANG Haiou, WANG Rui, LIANG Liye, et al. HDMR Technology for the Aircraft Metal Part ［J］. Rapid Prototyping Journal, 2016, 22(6):857-863.
［6］卢振洋,田宏宇,陈树君,等. 电弧增减材复合制造精度控制研究进展［J］. 金属学报, 2020, 56(1):83-98.
LU Zhenyang, TIAN Hongyu, CHEN Shujun, et al. Review on Precision Control Technologies of Additive Manufacturing Hybrid Subtractive Process ［J］.Acta Metallurgica Sinica, 2020, 56(1):83-98.
［7］陈曦,蒋国璋,段现银. 激光选区熔化成型件铣削表面粗糙度预测模型及参数优化研究［J］. 现代制造工程, 2018(10):51-56.
CHEN Xi, JIANG Guozhang, DUAN Xianyin. Surface Roughness Prediction Model and Parameter Optimization Research of Laser Selective Melting Molding Parts Milling ［J］. Modern Manufacturing Engineering, 2018(10):51-56.
［8］ZIMMERMANN M, MLLER D, KIRSCH B, et al. Analysis of the Machinability When Milling AlSi10Mg Additively Manufactured via Laser-based Powder Bed Fusion［J］. The International Journal of Advanced Manufacturing Technology, 2020, 112:989-1005.
［9］SARTORI S, BORDIN A, MORO L, et al. The Influence of Material Properties on the Tool Crater Wear When Machining Ti6Al4V Produced by Additive Manufacturing Technologies ［J］. Procedia CIRP, 2016, 46:587-590.
［10］袁中行,方斌,李德芃. 超声振动辅助铣削研究进展［J］.电加工与模具, 2020, 4(2):1-9.
YUAN Zhongxing, FANG Bin, LI Depeng. Research Progress of Ultrasonic Vibration Assisted Milling ［J］.Electrical Machining and Die,2020,4(2):1-9.
［11］赵波,李鹏涛,张存鹰,等. 超声振动方向对TC4钛合金铣削特性的影响［J］.航空学报, 2020, 41(2):39-49.
ZHAO Bo, LI Pengtao, ZHANG Cunying, et al. The Effect of Ultrasonic Vibration Direction on the Milling Characteristics of TC4 Titanium Alloy ［J］. Acta Aeronautica Sinica, 2020, 41(2):39-49.
［12］刘佳佳,姜兴刚,高泽,等.高速旋转超声椭圆振动侧铣削振幅对钛合金表面完整性影响的研究［J］.机械工程学报, 2019, 55(11):215-223.
LIU Jiajia, JIANG Xinggang, GAO Ze, et al. Study on the Effect of High-speed Rotating Ultrasonic Elliptical Vibration Side Milling Amplitude on the Surface Integrity of Titanium Alloy ［J］. Chinese Journal of Mechanical Engineering, 2019, 55(11):215-223.［13］程博. 马氏体时效钢（18Ni300）增减材复合制造工艺研究［D］. 大连：大连理工大学, 2018.
CHENG Bo. Research on the Composite Manufacturing Process of Maraging Steel (18Ni300) with Increasing and Decreasing Materials ［D］. Dalian:Dalian University of Technology, 2018.

电弧微铸锻增材制造AlMgSc合金纵扭复合超声振动干铣削加工特性研究

Research on Longitudinal-Torsion Compound Ultrasonic Vibration Dry Milling Characteristics for AlMgSc Alloys Formed by Arc Micro-casting and Forging Additive Manufacturing

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 1

编辑推荐

Metrics