微波烧结复杂刃形SiAlON陶瓷刀具铣削GH4169高温合金性能研究

doi:10.3969/j.issn.1004-132X.2023.07.002

中国机械工程 ›› 2023, Vol. 34 ›› Issue (07): 770-779，788.DOI: 10.3969/j.issn.1004-132X.2023.07.002

微波烧结复杂刃形SiAlON陶瓷刀具铣削GH4169高温合金性能研究

洪东波;殷增斌;陈为友;郑轶彤;袁军堂

南京理工大学机械工程学院，南京，210094

出版日期:2023-04-10 发布日期:2023-05-04
通讯作者: 殷增斌(通信作者)，男，1987年生，教授、博士研究生导师。研究方向为智能刀具设计制造应用、微波高效制造技术与装备、加工状态识别与智能监测。E-mail：zengbinyin@njust.edu.cn。
作者简介:洪东波，男，1994年生，博士研究生。研究方向为陶瓷刀具制备、结构设计与切削加工。E-mail：dongbohong@njust.edu.cn。
基金资助:
国家自然科学基金(51875291，52075266)

Cutting Performance of Microwave-sintered Complex-shaped SiAlON Ceramic Cutting Tools in Milling GH4169 Superalloys

HONG Dongbo;YIN Zengbin;CHEN Weiyou;ZHENG Yitong;YUAN Juntang

School of Mechanical Engineering,Nanjing University of Science and Technology,Nanjing,210094

Online:2023-04-10 Published:2023-05-04

摘要/Abstract

摘要： 针对目前陶瓷刀具结构简单(平刀面为主)、制造效率低等弊端，开展了复杂刃形SiAlON陶瓷刀具微波制造技术研究。通过有限元仿真研究不同刀具结构参数对SiAlON陶瓷刀具铣削GH4169高温合金力和热的影响规律；采用微波烧结技术制造了平刀面和复杂刃形SiAlON陶瓷刀具；通过试验研究刀具结构对SiAlON刀具铣削GH4169高温合金性能的影响，确定了SiAlON陶瓷铣刀片的最优结构。结果表明：基于微波烧结的复杂刃形SiAlON陶瓷刀具获得了设计的刀具结构且刀具刃口具有优良的致密性和力学性能；与平刀面SiAlON陶瓷刀具相比，具有复杂刃形的SiAlON陶瓷刀具有更好的耐磨损性能，高速铣削GH4169高温合金刀具寿命提高了约71.4%。

关键词: 复杂刃形刀片, SiAlON陶瓷, 微波烧结, 刀具结构, GH4169高温合金

Abstract: In view of the drawbacks of current ceramic cutting tools, such as low manufacturing efficiency and simple structure(flat mainly), microwave manufacturing of complex-shaped SiAlON ceramic cutting tools was studied. Finite element simulation was applied to investigate the influences of tool geometry of SiAlON ceramic cutting tools on cutting force and temperature when milling GH4169 superalloys. Then, the designed flat and complex-shaped SiAlON cutting inserts were fabricated by microwave sintering. Finally, the effects of tool geometry on the cutting performance of SiAlON ceramic cutting tool in milling GH4169 superalloys were studied and the optimal structure was determined. The results indicate that the designed tool structures are obtained in the complex-shaped SiAlON ceramic cutting inserts by the microwave sintering, and the tool edge possesses excellent density and well mechanics properties. Compared with flat SiAlON cutting inserts, the wear resistance of complex-shaped SiAlON cutting inserts with optimized tool geometry is well improved, of which the tool life is increased by approximately 71.4% in milling GH4169 superalloys.

Key words: complex-shaped cutting insert, SiAlON ceramic, microwave sintering, tool geometry, GH4169 superalloy

中图分类号:

TG711

洪东波, 殷增斌, 陈为友, 郑轶彤, 袁军堂. 微波烧结复杂刃形SiAlON陶瓷刀具铣削GH4169高温合金性能研究[J]. 中国机械工程, 2023, 34(07): 770-779，788.

HONG Dongbo, YIN Zengbin, CHEN Weiyou, ZHENG Yitong, YUAN Juntang. Cutting Performance of Microwave-sintered Complex-shaped SiAlON Ceramic Cutting Tools in Milling GH4169 Superalloys[J]. China Mechanical Engineering, 2023, 34(07): 770-779，788.

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http://www.cmemo.org.cn/CN/Y2023/V34/I07/770

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微波烧结复杂刃形SiAlON陶瓷刀具铣削GH4169高温合金性能研究

Cutting Performance of Microwave-sintered Complex-shaped SiAlON Ceramic Cutting Tools in Milling GH4169 Superalloys

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