Design of an Automatic Drilling-riveting End-effector

Abstract

Abstract: According to the development requirements of automatic assembly equipment for aerospace products, a product design and evaluation method was proposed by combining functional requirements and optimization objectives, and the method was applied to the structural design of multi-functional automatic drilling-riveting end-effectors with weight reduction requirements. Various schemes were proposed and evaluated for each functional module at the end, and the optimal scheme combination was selected to improve the overall structure. Finally, a kind of automatic drilling-riveting end-effector considering the weight reduction requirements was proposed, which might realize the detection, make holes, rivet and other functions. The effectiveness of this method was verified by the comparative analysis with other design methods and the motion simulation of the end structures.

Key words: product design, scheme evaluation method, automatic drilling-riveting end-effector, weight optimization

摘要： 根据航空航天产品自动装配设备研制需求，提出了一种能够兼顾功能需求和优化目标的产品设计与评估方法，并将该方法用于有减重需求的多功能自动钻铆末端执行器结构设计。针对末端各个功能模块提出多种方案并进行评估，选择模块最佳方案的组合，并对整体结构进行改良。最终确定了一种考虑减重需求，能够实现检测、制孔及铆接等功能的自动钻铆末端执行器结构，通过与其他设计方法的对比分析和最终结构的运动仿真验证了该方法的有效性。

关键词: 产品设计, 评估方法, 自动钻铆末端执行器, 减重优化

CLC Number:

TH122
V465

JIN Jie, TIAN Wei, LI Bo. Design of an Automatic Drilling-riveting End-effector[J]. China Mechanical Engineering.

金洁, 田威, 李波. [装配技术]一种自动钻铆末端执行器的设计[J]. 中国机械工程.

References

[1]陈修强,田卫军,薛红前.飞机数字化装配自动钻铆技术及其发展[J].航空制造技术,2016，59(5):52-56.
CHEN Xiuqiang, TIAN Weijun, XUE Hongqian. Automatic Riveting Technology for Aircraft Digital Assembly and Its Development [J]. Aeronautical Manufacturing Technology, 2016，59(5):52-56.
[2]HEMPSTEAD B , THAYER B , WILLIAMS S, et al. Composite Automatic Wing Drilling Equipment(CAWDE)[C]∥Aerospace Manufacturing & Automated Toulouse: Conference & Exhibition. Toulouse， France. 2006:3162.
[3]KREJCI C. LTD Bolt Injection System[J]. SAE International Journal of Aerospace, 2014(2): 1435-1440.
[4]BRINKSMEIER E, FANGMANN S，MEYER I. Orbital Drilling Kinematics[J]. Production Engineering, 2008,2(3):277-283.
[5]战强,陈祥臻.机器人钻铆系统研究与应用现状[J].航空制造技术,2018,61(4):24-30.
ZHAN Qiang, CHEN Xiangzhen. Research and Application Status of Robotic Riveting System [J]. Aerospace Manufacturing Technology, 2018,61 (4):24-30.
[6]毕树生，梁杰，宗光华，等.钻孔末端执行器：CN101417348[P]. 2009-04-29.
BI Shusheng, LIANG Jie, ZONG Guanghua，et al. Drilling End-effector： CN101417348[P]. 2009-04-29.
[7]杨占锋,秦现生,沈东莹.用于飞机装配的自动钻铆执行器研究[J].机电一体化,2013,19(6):43-46.
YANG Zhanfeng, QIN Xiansheng, SHEN Dongying. Research onAutomatic Riveting Actuator for Aircraft Assembly [J]. Electromechanical Integration,2013,19 (6):43-46.
[8]李震宇,田威,廖文和.用于复材自动钻铆末端执行器的设计及应用[J].机电一体化,2016,22(5):54-58.
LI Zhenyu, TIAN Wei, LIAO Wenhe. Design and Application of Automatic Drilling and Riveting End Executor Using in Composite Materials Processing[J]. Mechatronics, 2016，22(5):54-58.
[9]王鑫,陈大羽,马涛.面向产业化转型的“十二五”宇航产品体系建设综合策划[J].质量与可靠性,2012(5):8-11.
WANG Xin, CHEN Dayu, MA Tao. Comprehensive Planning for the Construction of Aerospace Product System during the 12th Five-year Plan for Industrialization Transformation [J]. Quality and Reliability,2012(5):8-11.
[10]李献斌,周益,肖晓,等.宇航产品的系统型DFX设计开发体系研究与应用[J].中国质量, 2017 (8): 70-72.
LI Xianbin, ZHOU Yi, XIAO Xiao,et al. Research and Application of Systematic DFX Design and Development System for Aerospace Products [J]. China Quality,2017(8):108-110.
[11]HUANG G Q, MAK K L. The DFX Shell: a Generic Applying ‘Design for X'(DFX) Framework for Tools[J]. International Journal of Computer Integrated Manufacturing, 1998,13(3):271-280.
[12]FURTADO L F F, VILLANI E, TRABASSO L G, et al. DTW: a Design Method for Designing Robot End-effectors[J]. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 2014,36(4):871-885.
[13]CROSS N. Engineering Design Methods: Strategies for Product Design [M]. 4th ed. Chicchester: John Wiley and Sons,2008.

[1]	WU Yangdong, ZHANG Taihua, LIU Dan, WANG Yiquan. Data-driven Multi-attribute Optimization Decision-making for Complex Product Design Schemes [J]. China Mechanical Engineering, 2020, 31(07): 865-870.
[2]	LI Xiaoying, ZHOU Datao. Product Design Requirement Information Visualization Approach for Intelligent Manufacturing Services [J]. China Mechanical Engineering, 2020, 31(07): 871-881.
[3]	Chen Guodong, Chen Siyu, Wang Jun, Sun Shouqian, Ni Yihua. Multi-objective Optimization Method of Composite Imagery-oriented Product Form [J]. China Mechanical Engineering, 2015, 26(20): 2763-2770.
[4]	Li Haitao, Yang Bo, Yin Xiaoling, Wang Xingzu, Yao Kong. Product Design Process Modeling and Simulation Based on DSM and Colored Petri Nets [J]. China Mechanical Engineering, 2014, 25(1): 108-117.
[5]	FENG Jing, TU Duo-Fu, YANG Yan-Pu, SONG Gong, LIU Chang-De. Product DSS Model Based on Cloud Service [J]. China Mechanical Engineering, 2013, 24(15): 2053-2059.
[6]	YAN Xin-Beng-1, 2, ZHANG Ru-Lei-1, 3. Research and Typical Application of Monitorability-based Design of a Mechanical System [J]. China Mechanical Engineering, 2012, 23(24): 2903-2907,2912.
[7]	WANG Wei-Yuan, WANG Fa-Lin, LE Cheng-Yi, ZHANG Dan-Beng, ZONG Qi. Ontology-based Knowledge Modeling of Collaborative Product design for Multi-design Teams [J]. China Mechanical Engineering, 2012, 23(22): 2720-2725.
[8]	LI Bai-Shu, LUO Xin-Gang, TANG Jia-Fu. A Multi-objective Model on Product Planning Based on Theory of Design Domains [J]. China Mechanical Engineering, 2011, 22(8): 917-921.
[9]	WANG Pan-Chao, ZHANG Shu-Wei, QIU Le-Miao. Knowledge Supported Classified Constrain Method and Its Application in Product Layout Design [J]. China Mechanical Engineering, 2010, 21(8): 920-925.
[10]	WANG Xiao-Lei, YANG Yo, YANG Ji, CENG Jiang, CHENG Bo. Conflict Resolution Based on Hierarchical Knowledge Matching in Collaborative Product Creative Design [J]. China Mechanical Engineering, 2010, 21(20): 2488-2495.
[11]	JING Hong-Yang, ZHANG Li, WEN Bang-Chun. Requirement Optimization for House of Quality Based on Product Quality Improvement [J]. China Mechanical Engineering, 2010, 21(1): 94-99.
[12]	XIAO Gang, ZHANG Li-Ban, GAO Fei. Research on Strategy of Adaptive Rapid Product Quoting Based on Self-clustering of Case Library [J]. China Mechanical Engineering, 2010, 21(1): 80-84.
[13]	LI Xiao-Bei, DIAO Liang, HU Zheng-Rong. Research on Improved DSM Algorithm for Coupling Task Order Programming [J]. China Mechanical Engineering, 2010, 21(02): 212-217.
[14]	Wang Youyuan;Xu Weiping. Research on Conceptual Design Change Management in Product Design Chain [J]. J4, 2009, 20(19): 0-2392.
[15]	Wu Xiang;Li Gangyan. Study on Description of 4D Product Information Model Based on Hypergraph [J]. J4, 2009, 20(17): 0-2112.