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Table of Content

    10 June 2012, Volume 23 Issue 11
    Optimization Algorithm about Pretreatment of Discrete Tool Path Track Based on Accumulated Curvature
    YANG Feng-1, LIAO Wen-He-1, DAI Ning-1, DONG Guang-Lei-1, HAN Hou-Nian-1, GUO Bao-Su-1, SUN Yu-Chun-2
    2012, 23(11):  1261-1267. 
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    The quality and generating efficiency of a tool path track have been affected severely by the 2D sectional outline generated by separated mesh surfaces. An optimization algorithm about pretreatment of the tool path track based on accumulated curvature was proposed. The algorithm was controlled by the error band based on fairing operator and simplifying operator. The 2D sectional outline was simplified roughly by estimating the discrete curvature and simplified finely by using accumulated curvature. The outline was faired by differences and directional differences algorithm according to its uniform level. Experimental results show that the algorithm runs efficiently. The generating efficiency and quality of the tool-path are increased and the product processing performances are improved.

    Interface Stress Element Method for Joints in Mechanical Structure
    DAN Kun, SONG Li, SHI Dun-Beng
    2012, 23(11):  1268-1272. 
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    When analyzing a structure numerically for mechanical properties, it is difficult to imitate the discontinuity in some sections, such as joint surfaces. A new method which was based on the interface stress element was proposed. A bolted mechanical structure was taken for example to analyze numerically the interface element model which included characteristics of the joint surfaces. And the calculation results were compared with the test ones at the same time. The comparison shows that the interface stress element method can solve the problems of joint surfaces in mechanical structure correctly and has broad prospects in applications.

    Study on Spinning Process of AZ31B Magnesium Alloy Sheet
    FAN Wei-Fa, LI Dong-Na, CHEN Wen-Zhe
    2012, 23(11):  1272-1275. 
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    The forming feasibility of AZ31B magnesium alloy sheet which was not preheated, was studied by friction spinning process. The results show that the plastic deformability of magnesium alloy sheet is increased, owing to the sheet metal temperature is increased from 200℃ to 450℃ with friction warming effect, and a dish component with 31.5mm diameter and 9.22mm height is produced successfully by spinning forming process. Furthermore, some parameters such as the axle feed rate and motion trail of screw wheel, rotation speed of feedstock and type of lubricant have a significant influence on the forming feasibility of magnesium alloy sheet. The spinning forming feasibility of AZ31B magnesium alloy sheet is good, when the motion trail of screw wheel is as comb, the axle feed of screw wheel is 0.22mm, the rotation speed of feedstock is 900r/min and MoS2 lubricant is adopted.

    #br# Experimental Analysis and Tool Wear Investigation of Axial Grinding of Engineering Ceramics
    GUO Fang-1, ZHANG Bao-Guo-1, TIAN Xin-Li-1, WANG Jian-Quan-1, MAO E-Chao-1, XU E-Dong-2
    2012, 23(11):  1276-1279. 
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    Axial grinding is a processing method to grind cylindrical workpiece or inner surface of hole along their axis, using the kinetic energy of high-speed rotation diamond small grinding wheel, the abrasives in tool tip were as the main cutting edge to remove materials and the abrasives in the outside surface of tool were as a minor cutting edge to sharpen the processed surface. And the cutting thickness and feed rate could be more than 5~10mm and 200mm/min respectively in a cutting pass, realizing high-efficiency, low-cost processing of engineering ceramics. Using the method, the ceramic sleeve of delivery valve precision coupling components in the engine was processed with high efficiency, and grinding wheel wear was researched with single factor test. The results indicate that grinding wheel wear increases with the increase of cutting depth, but not a linear relation, and in order to minimize tool wear the ratio of spindle speed and workpiece speed should be within a certain range.

    Study on an Oscillating Rod Restrained Oil-free Lubrication Reciprocating Piston Air Compressor
    GENG Kui-Hua-1, GENG Ai-Nong-2, LI Xin-Mei-2, CHEN Jun-Li-3, RUAN Qi-Jiang-3
    2012, 23(11):  1280-1284. 
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    A new oil-free-reciprocating piston air compressor was proposed. In the new type of compressor, an oscillating rod mechanism was used to ensure the connecting rod and piston working in closely straight reciprocating motion, so that the knocking and side pressure between the cylinder and the piston were decreased significantly. Compared with traditional compressor, the height of the new compressor is reduced by 24% while the noise and friction power are decreased by 7.4% and 1dB (A) respectively and the seal ring lifetime is increased by about 10%. A mathematic model was established and the operation characteristics of the oscillating rod were analyzed. The theoretical studies show that the swing amplitude of the piston and seal ring are decreased significantly and the knocking strength and side pressure of cylinder wall are reduced because of the restriction of the oscillating rod, and that the rod's loading condition can be improved by setting the mechanism's quick-return trip correspondence to the compressor's suction stroke.

    Analysis on Crack Arresting and Strengthening of Metal Structures with Embedding Hole Defects by Using Electromagnetic Heating
    ZHENG Li-Juan, ZHOU Gong-Mei, LIU Hui-Ying, FU Yu-Meng
    2012, 23(11):  1285-1288. 
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    Electromagnetic heat effects can achieve crack arresting and strengthening of metal structures with half-embedding crack and embedding crack.In fact,hole defects often exist in castings and forgings.The effects of electromagnetic heat strengthening on hole defects were analyzed from theory and numerical simulation,and the current density and temperature distribution were derived while the current flowing around a sphere.The researches show that hole  defects can be treated as generalized embedding defects,and the application of electromagnetic heat strengthening and crack prevention is feasible.After current discharged,the current flows around the spherical cross-section in the direction perpendicular to the current.The temperature exceeds the melting point of the material immediately to form welded joints.Pressing stress reduces the stress concentration significantly, which inhibits the crack expanding when the hole defects are forced, therefore, this method can achieve the effect of crack arresting and strengthening.

    Design of Nozzle in Phosphor Coater of Plasma Display Panel
    GUAN Ba-Lin, GU Jian-Huan, SHU Ying-Min
    2012, 23(11):  1288-1292. 
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    In manufacturing operation of PDP, the dispensing technology is one of the most important processes which can determine the efficiency and quality. For improving the PDP dispensing efficiency, a new design of phosphor coater nozzle was proposed, which can improve the quality of PDP, and reduce cost in the production process. By using micro-fluid dynamics, the physical dimension of nozzle was designed. Then the relationship between the coating pressure and the coating speed of nozzle was analyzed, and the coating pressure and velocity distribution of nozzle were calculated. The validity and practicability was proved from simulation results.

    Study on Local Shape Similarity Retrieval of Mechanical Parts
    WANG Jia-Le, JIANG Bei, HUANG Yi-Min
    2012, 23(11):  1293-1296,1301. 
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    A scale-invariant shape feature was extracted on gray voxel models by a SIFT-like algorithm to describe the local shape information of 3D models of mechanical parts. Shape feature vectors were constructed by a BoF method and compared by a distance function that supported the part-in-whole matching. Experiments demonstrate that the proposed method achieves a satisfactory retrieval performance.

    A Method for Improving Matching Efficiency of SIFT Features
    YANG Nie-Fang-1, 2, HUANG Yu-Mei-1, HAN Xu-Zhao-1, YANG Xin-Gang-1
    2012, 23(11):  1297-1301. 
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    In order to solve this problem, the authors reformed the form of similarity measurement of SIFT feature descriptors by using city-block distance instead of Euclidean distance to decrease the time complexity of the similarity measurement formula. Besides, a hypothesis algorithm about the nearest neighbor and the second- nearest neighbor was proposed,which supposed arbitrary two features in the image to be matched were the nearest neighbor point and the second- nearest neighbor point respectively and these two points can be replaced by comparing the distance of the current feature from other features in the image to be matched and the distance of the current feature from the supposed two features, finally the actual nearest neighbor point and the second- nearest neighbor point were gotten. The algorithm reduces the number of compares of features involved in the process of similarity computation and thereby decreases the amount of the computation of the algorithm. Experiments show that the proposed algorithm improves matching efficiency of SIFT features while keeping robustness unchanged, and which can provide safeguard for those applications with high real-time requirements.

    Product Configuration Oriented to Customer Needs Based on Grey Rough Model
    LUO Yu-1, 2, GUO Gang-1
    2012, 23(11):  1302-1307. 
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    To solve the problems of fuzziness, non-normative of CN information in product configuration, a analysis technology of CN based on grey rough set model was presented, which was based on product configuration parameter tables. The CN information was analyzed, and mapped to a product configuration parameter table with GRA algorithm. The GRA algorithm was adopted to acquire and transform CN information effectively and the efficiency of product configuration is promoted.

    #br# Study on Assembly Process Model Based on Assembly Task Collection
    YANG Yun-Bin, HUI Li-Fan, HE Liang-Chi, ZHANG Fu-Yu
    2012, 23(11):  1308-1312. 
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    Product assembly process model illuminating product assembly is the base of assembly simulation and assembly assessment, and assembly process model based ordinal assembly task link can not describe hierarchical structure and parallelism of assembly task. The development situation of assembly process modeling was investigated simply, and a product hierarchy information model was established, and its implementation method was illuminated, and the detailed description of assemlby tasks was analyzed. According to hierarchical relation of assembly tasks, assembly process modeling method was achieved based on ATCLHS (assembly task collection link based hierarchical structure). Storage method and access method of ATCLHS was established based on nested table. An example of assembly process model based on assembly task collection was illuminated by ATCLHS.
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    A Parameter Identification Method for Weak Modal Response with Close Modes
    GU Tian-Jiao, YUE Lin
    2012, 23(11):  1313-1317. 
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    In operational modal analysis, it was difficult to identify all of system modes, when close modes existed, weak response signal submerged in big noise, and the response data was short. Consequently, a new method which combining transmissibility function and correlation function to identify system modal characteristics (combine method) was proposed herein. Specifically, transmissibility function which approximated to FRF was calculated to get frequency characteristic function of the system weak response, and then wavelet transform was exploited to achieve weak modal identification. The numerical simulation experiment was implemented, which utilizing GARTEUR plane model with random excitation to simulate outputs data in operational condition. At last, the results show that, compared with the poly-reference least squares complex frequency domain algorithm, this combine method can identify modal frequency with high precision. At the same time, the accuracy of damping ratio identification is improved greatly. Especially, transmissibility is good at weak modal identification with close modes.

    #br# Intelligent Cloud Service Platform for Customer Preference
    CHENG Gong-Xun, LIU Li-Lan, LIN Zhi-Ai, SHU Chao
    2012, 23(11):  1318-1323,1336. 
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    The cloud manufacturing of the domestic and foreign research situation was investigated and based on the core thought of taking customers as the central in the cloud manufacturing. Taking the customers to the LED lamps' demands as the example, the personalized services pattern of the service stage of PLM(product lifecycle management)-oriented and the service chain of PLM-oriented was analyzed on the cloud service platform, when the customer's demands were not clear and the cloud service platform had a lot of service clouds. The intelligent cloud service platform architecture oriented to customer preference was put forward, several key technologies for personalized service pattern oriented to customer preference were analyzed.It provides theoretical foundation for realizing intelligent cloud service platform for customer preference.

    Research on Integration Sharing Technology of Cloud Manufacturing Resource Oriented to Service Chain Construction
    WANG Zheng-Cheng, HUANG Xiang
    2012, 23(11):  1324-1331. 
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    In order to realize manufacturing resource sharing which oriented to cloud manufacturing service chain construction driven by time and sequence constraint tasks, a kind of integrated service mode with the features of wide-area integration and distributed service was set up, which could promote rapid sharing and high utilization rate of resources in cloud manufacturing environment. Then some key technologies were studied, including cloud manufacturing task and resource model based on semantic ontology, cloud manufacturing resource service encapsulation scheme based on web service resource framework, cloud manufacturing task decomposition and atomic task chain construction, cloud manufacturing resource service chain construction. Based on the key technologies, some problems such as heterogeneous resources description and their virtualization, retrieval and matching, service combination were resolved effectively. Finally, service mode and realization technology were verified through a simulation example.

    #br# Feature Extraction Method Based on Amplitude Cubic and BP Neural Network of Surface ElectroMyoGraph(SEMG) Signals
    HUANG Feng-Cheng, YANG Qiang-Hua, BAO Guan-Jun, ZHANG Li-Ban
    2012, 23(11):  1332-1336. 
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    Feature vector obtained from traditional characteristic vector extraction algorithm cannot identify the different angle motion of the finger, this paper introduced a method of amplitude cubic to the characteristic vector extraction algorithm, and then decreased the orders of magnitude.The comparison with traditional feature vector identification algorithms suggests that the zero error rate in identification to the tiny different SEMG feature of the feature vector extraction algorithms proposed reaches more than 75%,meanwhile the huge error rate remained below 5%.And the finger movement pattern recognizer based on BP neural network was designed to enhance the correct rate of the mode of finger movement.

    Mechanics Analysis and Experimental Research of a Rotating-guide-bar and Gear Mechanisms Assembled Driving Systems on Differential Velocity Vane Pump
    HU Meng-1, YUAN Wei-Dong-1, CHEN Wen-Hua-1, JIAN Ping-1, CHEN Meng-2, ZHANG Yao-1
    2012, 23(11):  1337-1340. 
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    Based on the analyses of rotating-guide-bar and gear mechanisms assembled driving system of differential velocity vane pump,a 3D simulation model and its structure design were made. Its technical parameters of the driving system was determined and the prototype was developed. A mechanics model of the rotating-guide-bar and gear mechanisms assembled driving systems was established and the variation law of its work resistance torque was obtained. Its experimental research platform of the prototype on differential velocity vane pump was set up to test the situation of draining and aspirating fluid. The results show that the differential velocity vane pump with rotating-guide-bar and gear mechanisms assembled driving systems can achieve the function of draining and aspirating fluid and the driving design and its structure design are proven to be correct.

    Study on Design and Optimization of Clamping Scheme in NC Machining of Thin-walled Blades
    LI Ji-Bo, ZHANG Ding-Hua, TUN Bao-Hai, LIU Wei-Wei
    2012, 23(11):  1341-1344,1349. 
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    This paper analyzed three clamping schemes in thin-walled blades machining,stretching fixation,compressing fixation and fixation without preload,which can be used to solve the problem of elastic deformation in milling process because of the low rigidity and flexible processing in aero-engine industry.A mathematical model of the cutting point deformation was built using the bending and torsion theory.The relation among blade dimensions and elastic deformation locations,preloads and elastic deformation was given,which can be used to choose the best clamping scheme and instruct the application of preload.

    #br# Effects of Dimensional Errors on Friction Power of a Rotor System
    WEI Yuan, XU Wu-Ban, CENG Hai-Jing, ZHANG Zhou-Jiang
    2012, 23(11):  1345-1349. 
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    According to the existences of dimensional errors on hydrodynamic journal bearing system, a nonlinear oil film force model was established.It emphasised on analyzing the errors of bearing diameter and journal diameter along with its interaction effects on the dynamics, carrying capacity, stability of the hydrodynamic journal bearing system. The effects on friction power loss of the hydrodynamic journal bearing system were analyzed quantitatively based on the eccentricity corresponding to the critical speed of the stability. From the diagram, it is easy to know that the dimensional errors will have different degrees of impact on the journal bearing system, the friction power decreases as the eccentricity increases, and when the eccentricity at nearly 0.6948 the friction power reaches to a minimum. The results provide a reliable theory for reducing the friction power loss, and the parameter design of journal bearing system rationally. 

    3D Measurement Method for Homogeneous Entity Based on Static Balance Principle
    GAN Yong
    2012, 23(11):  1350-1353. 
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    A new method of 3D measurement for homogeneous entity was presented, which was based on the static balance principle; the measurement method realized the nondestructive and delaminated measurement indirectly through the force change in a lever balanced system. On the basis of the relation of the entity weight and the balances of the forces and the moments, after the entity moved the minute distance through the fulcrum according to a certain direction, the forces of the different position were measured in the lever balanced system. The every layer mass of the entity and the coordinate values of the corresponding layer were calculated. Combined the equations of every layer masses and the equations of the center of gravity, the 3D coordinate values of every minute entity cell in different layers can be reckoned by computer. By inputting the 3D coordinate values into the related CAD software system, a 3D model could be obtained. The measurement principles, the composition and the mathematical model establishment and its solution analysis were introduced in details to the 3D measurement method for homogeneous entity based on the static balance principles. 

    #br# Research on Deformation Property of 316LN Nuclear Main Pipe Steel at Elevated Temperature
    BO Pin-Li, ZHONG Di-Xian, MA Qiang-Xian, YUAN Chao-Long, SHU Sai-Yang
    2012, 23(11):  1354-1359. 
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    Based on the thermodynamics research, which was conducted in the temperature range 900~1200℃ and the strain rate 0.01~1s-1, the flow stress curves of 316LN steel under the common production condition of heavy forging was investigated. Also, by multiple linear regression on the experimental data, a dynamic recrystallization model of 316LN was established. Then the microstructure of the thermal simulation samples after quenching was studied, which shows the validity of the model. The differences of grain refinement by dynamic recrystallization between the steels by electroslag remelting and vacuum casting were compared, then the optimized range of forging parameters for 316LN was suggested.

    #br# A Composite Control Technique of BHF Driven by Servo Motor and Design for the Actuator
    YANG Chi, QIN Si-Ji, DU An-Jie
    2012, 23(11):  1360-1363. 
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    Based on servo motor control and variable transmission ratio of a six-bar mechanism, a composite technique for BHF controlled by servo motor and multi-bar linkages was proposed. The principles of the BHF control were analyzed and the BHF actuator was designed according to some technology requirements such as slow loading and fast return during the deep drawing process. Only a small electrical power can meet a higher BHF by integrated servo motor with six-bar linkages.

    #br# Analysis of Autofrettaged Residual Stress of Shrink-fit Two-layer Thick-wall Cylinders
    YUAN Ge-Xia-1, LIU Hong-Zhao-2, DIAO Ying-Xiang-1, WEI Hong-Bei-1
    2012, 23(11):  1364-1368. 
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    Based on ANSYS platform, APDL language of ANSYS was used to model parametric contact of two-layer thick-wall cylinders. Consideration of shrinkage residual stress, analytical solutions of autofrettaged residual stress of shrink-fit two-layer thick-wall cylinders was firstly given based on ideal elastic-plastic material mechanics model and Mises yield criterion. Comparison of the finite element analysis data with analytical solutions shows they are the same in yield zone, but are a little different in the elastic zone. Comparing with existing analytical solutions, the finite element model simulation results and analytical solution of the residual stress of the two-layer cylinders herein have higher precision for considering the effects of shrinkage stress on autofrettaged processing. 

    #br# Research on Key Technologies of Automotive Transmission Quality Diagnostic System
    ZHOU Xiao-Feng-1, 2, SHI Hai-Bei-1, CHANG Wen-Li-1, GAO Meng-Shan-3
    2012, 23(11):  1369-1374. 
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    During the process of new transmission product quality inspection, location of the faults of transmission is hard and subjective by manual detection. To solve these problems, an online fault diagnosis system was designed and developed, which was based on the theory of order analysis. A general modeling method was proposed and fault features were extracted based on the theory of order analysis. High-dimensional feature vector was compressed by using GA algorithm in order to classify the faults effectively. A general modeling method was proposed in order to improve versatility of the system.The validity and the accuracy of the algorithm proposed herein were proved by applications in a transmission enterprise. The system can diagnose transmission's faults by operating mode and locate the fault position if the transmission has quality defects.

    #br# Study on Bus Rollover Crashworthiness Based on Tube Filling Method
    CAO Li-Bei-1, RUAN Cheng-Xin-1, 3, HUANG Xin-Gang-1, LONG Jin-Jun-2
    2012, 23(11):  1375-1380. 
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    According to the European regulation ECE R66, the finite element model of a production bus was developed and LS - DYNA software was used to simulate the dynamic response in the rollover process of the bus. In accordance with existing problems of the bus body structure, some improving methods based on tube filling were proposed. Computational simulation and experimental validation were conducted. Simulation and experimental results show that using paraffin, colophony or the composite of epoxy resin, wood flour and hardening agent to fill the rectangular steel tubes at suitable place can increase the stiffness of the bus body structure. Considering the performance of the structure at high temperature, the composite of epoxy resin, wood flour and hardening agent is better than others. Simulation results also show that the improved bus body structure does not penetrate occupant living space in rollover crash, and the regular requirements can be met.

    #br# Nonlinear Finite Element Analysis of a New Safety Wheel
    YUE Gong-Xu, DIAO You-Qun
    2012, 23(11):  1380-1385. 
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    A geometric model of new wheel was established,wheel structure and basic principles were illustrated.Three-dimensional nonlinear FEA model of the new wheel was established,including the geometric nonlinearity due to large deformation nonlinearity,the non-linear properties of tire materials, the nonlinear boundary conditions from tire-pavement,nonlinear analysis of ANSYS program was used to conduct the FEA.The nonlinear mechanical properties of the elastomer were modeled by the Mooney-Rivilin model.Analyzing the relationship between load and deformation, the stress distribution, the shape of contact area and contact pressure distribution of wheel were studied under three cases: static contacting, camber, cornerning conditon,thus laying a foundation for the simulation and analysis of tires driving performance.