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    10 July 2012, Volume 23 Issue 13
    #br# Study on Monitoring Parameter Selection and Health Evaluation Method for Equipment Health Management
    YANG Shu-Meng, QIU,JING,LIU Guan-Jun
    2012, 23(13):  1513-1517. 
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    Aiming at lack of quantitative monitoring parameter selection method in equipment health management and objective weight determination method in health evaluation, a monitoring parameter selection method based on fuzzy analytic hierarchy process and a health evaluation method based on rough set were proposed. Based on normal analytic hierarchy process, the triangular fuzzy number was introduced to construct judgment matrix in order to conquer element unbalance in the matrix and to conform to the objective actuality that there existed ambiguity and uncertainty when domain experts justified objects. The monitoring parameter selection steps were also presented in great detail. Based on the selected monitoring parameters, health evaluation problem was described as a typical multiple attribute decision problem, then, the parameter objective weights were determined based on rough set attribute importance. An aero-engine case application shows the proposed methods are available and feasible.

    A Method of Product Quality Characteristics Positioning Based on Two-dimensional Requirement Space
    WANG Xiang, DUAN Gui-Jiang
    2012, 23(13):  1518-1523. 
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    To reduce the risk of product into market, a method of product quality characteristics positioning based on two-dimensional requirement space was proposed. In the basis of market investigation, product vertical series and horizontal series were firstly determined with Kano model and fuzzy C-means clustering analysis, thus a two-dimensional requirement space was identified. Then based on the space, potential requirement areas were selected with investigation of customer intention and product distribution. Finally, based on quality characteristic satisfaction and priority investigations, company development resources and advantages were evaluated, and target requirement areas and characteristics were determined with quarter diagram. In the end, an example of air conditioner requirement space identification and quality characteristics positioning was provided to illustrate the effect of this method.

    #br# A Dynamic Balancing Method for General Planar Mechanism Based on Vibration Response
    CENG Liang-Ban, SUN Yu, BANG Bin-Ban, WANG Shuan-Hu
    2012, 23(13):  1524-1528. 
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    A general dynamic balancing method was proposed for high speed mechanism based on vibration response. Unlike the traditional approaches, this method aimed at reducing vibration response directly. By analyzing the vibration response in frequency domain, and forming generalized exciting load vector and generalized vibrational characteristic matrix, a dynamic balancing optimization model was established, where the mass parameter of mechanism and the vibration response of ground were employed as its design variable and objective function, respectively.

    Research on a Kind of Robotic Aircraft Flexible Tooling System
    DAN Li-Xin, ZHOU Kai
    2012, 23(13):  1529-1533. 
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    The paper proposed a kind of robotic aircraft flexible tooling system to overcome the disadvantages of full-numerical-control flexible tooling system. The new flexible tooling system could position the supporting points in the X and Y directions using the pair of assistant robots, which simplified the structure of full-numerical-control flexible tooling system. Thus, the supporting density was increased and the deformation of the work-piece was reduced. The paper presented the scheme and principle of the robotic aircraft flexible tooling system, and introduced a kind of mixed hierarchical control structure based on the analysis of the system control structure. In addition, the design and analysis of the control hardware and software was also illustrated. 

    #br# An Improvement on Subspace Modal Parameter Identification Algorithm Driven by Covariance
    LI Yong-Jun, MA Li-Yuan, WANG Tian-Hui, LI Shi-Long
    2012, 23(13):  1533-1536. 
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    In order to solve the problem that is difficult to identify the faint modal with subspace algorithm driven by covariance, an improvement was put forward which chosen the data according to data efficient ratio. The method applied data efficient ratio to choose the data from tests, which could improve the auto-correlation energy proportion in the covariance matrix piece to realize the identification of faint modal. The simulation was carried out to verify the method, which proves the method is effective. The results show that the method can improve the identification quality effectively.

    #br# Research on Positive Control System with Synthetic Pilot Pressure of Excavator
    ZHANG Jian-Zhuo, LI Kang-Kang, GUAN Li-Zhe, CHU Tian-Zi
    2012, 23(13):  1536-1541. 
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    Based on the analyses of the working mechanism of a positive control system of excavator,a new type of positive control system with synthetic pilot pressure was designed.The hydraulic model was established. The transfer function of the spring deformation to the flow of the variable delivery hydraulic pump was obtained.The system was simulated compared with conventional positive control system.The simulation results show that the responsing time is fast, the max overshoot of the positive control system with synthetic pilot pressure is less and the system is stable.The precision of the matched flow and the power efficiency are higher with less energy loss in the positive control system with synthetic pilot pressure than in the conventional positive control system.

    Deformation Analysis and Control in High-speed Milling of Transmission Reverse Disc
    LIN Ai-Qin-1, WANG Song-Chao-2, TONG Yong-2, ZHENG Min-Li-1, SONG Ji-Guang-1
    2012, 23(13):  1541-1545. 
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    Aiming at the problems of big tolerance in flatness and low efficiency aroused in the  processing deformation of typical aero engine parts-transmission reverse disc, this paper analyzed the influences of the work piece weight, milling force, clamping ways and processing technology on the part deformation with the method of finite element simulation and milling tests.The results show that the gravity has a certain effect on the part deformation and the clamping force has more effect on part deformation with the plate fixture clamp.Milling the ends of the convex surface has the greater impact on deformation in the same milling force change interval.Using cylindrical pins and countersunk head screws clamping the deformation influenced by the clamping force and gravity can be reduced. The method of repeatedly milling the obverse side and reversed side can reduce the part deformation degree effectively.

    Effects of Micropump Driving Parameters on Traveling Wave Driving Force
    ZHANG Chong-1, WEI Shou-Shui-1, WEI Chang-Zhi-1, 2
    2012, 23(13):  1546-1550. 
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    A novel type of valveless mechanical micro-pump was proposed herein.It transported the liquid depending on the driving force of traveling wave which was produced by piezoelectric films fabricated on the top surface of the channel.Using finite element software,according to the principle of ultrasonic traveling wave driving,a model was structured and solved.The relationships among the velocity of microfluidic and driving factors such as the dynamic viscosity of liquid,the driving voltage amplitude and frequency were obtained for the first time under condition of the selected modal of square micro-pipe with a caliber of 200μm.The results show that the voltage amplitude is proportional to the flow velocity and the best driving efficiency is obtained on the resonance frequency;When the dynamic viscosity is below 0.001Pa·s, the flow velocity will increase along with the rising viscosity while decrease above that value.In addition,the section velocity vector diagrams have been obtained,which illustrate that the flow velocity,under a remarkable traveling wave driving force,decreases in the microchannel from ceiling to bottom gradually.On the contrary,it's  nearly a parabolic shape where the traveling wave driving force is extremely faint. 

    #br# Design, Implementation and Application of Management and Control Integrative System Based on RFID
    PENG Chu-Jun, GE Yun-Wang
    2012, 23(13):  1551-1555. 
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    In order to achieve the seamless connection between upper management layer and process automatic control from bottom layer as well as the integration of RFID technology and MES,a management and control integrative system was designed to meet the requirements of water-based painting herein, which aimed at the characteristics of multiple variety and small batch during agricultural coating manufacturing process. The application of coating line of large agricultural wheel chassis indicates that the system realizes the integration of total productive management(TPM) and intelligent automatic control, and improves the coating paint rate. Morever, the results show that uniform film thickness is achieved as well as increasing coating thickness and reducing paint used. All of these improves the efficiency and production management decision-making capacity significantly for water-based painting of coating line of the agricultural machinery chassis.

    Experimental Study of Cutting Forces on High Speed Milling Aluminum Alloy Using Carbide End Mill
    CHOU Jian-1, LI Xiao-Fei-2, MA Xiao-Bei-1, LIN Jian-Feng-1, TONG Jian-1
    2012, 23(13):  1555-1560. 
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    A method combining experimental analysis and empirical modeling was introduced to manifest the mechanism of cutting forces obtained from high speed cutting aluminum alloy using carbide end mill. Especially, the influence disciplinarian of cutting parameters on cutting forces was focused on. Meanwhile, the force relationship between time domain and frequency domain on different machining speed was proclaimed, which will be helpful to find the effect rule of forces on cutting mechanism, surface quality and cutting efficiency. A empirical cutting force model of 7075 aluminum was built up. The empirical force model was validated accurate and reliable comparing to milling
    force experiments, so the cutting forces can be predicted effectively. 

    Research on Methods of Knowledge Management for Mass Customization
    LU Yu-Jun-1, DENG Xin-Wei-1, WANG Chun-Jing-2
    2012, 23(13):  1561-1566. 
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    Aiming at the present situation, a method of knowledge management based on PDM system for MC was brought forward, and principles of using design techniques for MC and PDM in knowledge management were presented. Combined with the actual data in one car manufacturing enterprise, a corporate knowledge base was established. The practice shows that the method realizes knowledge reuse and improves the ability of enterprises to implement MC.

    Extraction of Dental Biological Feature Line Based on Heuristic Search Strategy
    ZHANG Chang-Dong-1, DAI Ning-1, LIAO Wen-He-1, YAN Guo-Dong-1, SUN Yu-Chun-2, WANG Yong-2, LV Pei-Jun-2
    2012, 23(13):  1567-1571,1586. 
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    The extraction of dental biological feature line is one of a key link in dental CAD/CAM, existing global feature extraction algorithms are difficult to realize accurate biological feature line. This paper presented a novel biological feature line extracting algorithm based on heuristic searching strategy. Firstly, feature information of the preparation tooth was analyzed. Secondly, an initial biological feature line was extracted by mean of a heuristic searching strategy and then the feature line was optimized to ensure its quality. Finally, experiments based on 100 cases of clinical preparation teeth verified the effectiveness and practicability of the algorithm. 

    Research on Hardware in the Loop Simulation Platform for Hydraulic System of Wheel Loader
    LIN Shao-Fen-1, LIN Fu-Quan-2
    2012, 23(13):  1572-1576. 
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    Co-simulation of EASY5 and MATLAB/Simuliink was introduced to overcom problems on hardware in the loop simulation system design issues based on hydraulic system simulation model with EASY5, and the Windows API was called for multimedia timer real-time control to overcome the real-time problem of EASY5 in the MATLAB/Simulink simulation. TCP/IP network communication was used for data exchange between simulator and control machine. Man-machine interface of simulator was designed with visual basic, to achieve experimental initialization the hardware in the loop simulation system and start the simulation. It can be seen from the test results that the hardware in the loop simulation system works well.

    Testability Evaluation of Complex Equipment Based on Test Data in Development Stages
    CHANG Chun-He-1, CAO Feng-Ju-1, YANG Jiang-Beng-1, HU Liang-2
    2012, 23(13):  1577-1581. 
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    In view of the problems that the classical statistic method can not make use of the historical test information and produce the evaluation conclusion with low confidence level and high risk under the condition of small sample, a new testability evaluation method based on test data in development stages was proposed herein. Firstly, after modeling and analysis of the classical evaluation method, a Bayes evaluation model for testability of complex equipment based on fusing the historical samples and the current samples were established by using Bayes theory. The paper presented a new mixed Beta prior distribution after introducing the concept of prior data compatibility, and determined the inheritance factor by using goodness of fit between the historical test informations and the current informations. Finally, the fault detection rate of an example was validated by means of such a model. The results show that this method can produce the evaluation conclusion with high confidence level in the same test condition and show that this method is more rational than the classical statistical evaluation method.

    Structural Design and Optimization Study of SMA Flexible Torsion Actuator
    JU Xiu-Qing, DONG Er-Bao, ZHANG Shi-Wu, HU Min, YANG Jie
    2012, 23(13):  1582-1586. 
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    The SMA torsion drive designed herein is based on the flexible structure. It realized its torsion output through the deformation of flexible structure which was caused by heating the SMA wire. As the deformation had a great influence on the torsion angle output, it was needed to optimize the shape of flexible structure and the load point. This paper adopted a cubic B-spline curve to describe the shape of the flexible structure, analyzed the transformation of the flexible structure by finite element method and optimized the shape of flexible structure by genetic algorithm. Through practical examples, it is shown that the shape of the flexible structure obtained by this method makes the SMA torsion drive output a maximal torsion angle.

    Closed-loop Supply Chain Strategy Analysis Based on Product Reliability and Product Time-utility Value
    LI Chong, LIU Sai-Feng, FANG Zhi-Geng
    2012, 23(13):  1587-1592. 
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    Based on the dynamic characteristics of closed-loop supply chain logistics, this paper studied the effects of reused components on product quality from aspects of product reliability and product time-utility value. Then a model was built, which described the endogenous dynamic mechanism of product quality in closed-loop supply chains, and further studied the product effectiveness under different supply chain strategies. These provide effective analytical methods for the product analysis and management in closed-loop supply chains. 

    Research on Characteristics Surface Model of an Oil Pump Based on Adaptive Parameter Domain with Multiple Genetic Algorithms
    GAN Ge, LAN Lian-Wang
    2012, 23(13):  1593-1597,1602. 
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    A mathematical model of the characteristics surface of an oil pump was established by analyzing the operating characteristics of the oil pump. The key parameters of the characteristics surface model of the oil pump were solved using single population genetic algorithm and adaptive domain with multiple genetic algorithm respectively. Experimental results show that the adaptive domain with multiple genetic algorithm can adjust the parameter domain dynamically by the discrete or continuous level of parameters, can make the solution space convergence, and the searching rate for the best solution be faster. And the quality of the solution is much better. Then the precision of the model of the characteristics surface of the oil pump is better. 

    Optimization Design of General Scroll Based on Multi-objective Genetic Algorithm of NSGA-Ⅱ
    ZHANG Xian-Meng-1, MAO Ying-1, WANG Li-Cun-1, 2, CHEN Guo-Jiang-1, LI Ping-1, CHEN Ban-1
    2012, 23(13):  1598-1602. 
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    NSGA-Ⅱwas used to do optimization design for basic parameters of a general scroll compressor, which included vortex height of dynamic and static scrolls,spindle rotation of scroll disk,involute angle of scroll profile,radius of scroll profile,and come to the result that gas force that scroll disk-received come up to optimal, the gas force included radial gas force, tangential gas force, overturning torque, rotation torque, energy efficiency ratio. Genetic algorithm method,mathematic model,mathematical model based on genetic algorithms,program flow chart,multi-objective optimization results of  optimization design were presented. Compared with other optimization methods, NSGA-Ⅱ can solve the multiple objective nonlinear optimization problems better. Finally, the optimized data was used to verify the validity of the method.

    E-CBP Based Sustainable Conceptual Design Method for Mechanical and Electrical Products
    WANG Mei-Yan-1, CHEN Lian-Guan-1, DENG Yi-Min-2, SHU Hua-Dao-2
    2012, 23(13):  1603-1607. 
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    Based on the traditional conceptual design method, a sustainable conceptual method based on the E-CBP model was proposed by exploiting the sustainable design principles. With the study of the behavioral characteristics, several sustainable design principles were proposed. These principles were employed to optimize the sustainability of E-CBP model, and an electric polishing machine was illustrated to verify the feasibility of the method.

    Research on Influences on Contour Error and Cutting Efficiency from Electrical Gear-ratio
    TENG Fu-Lin, LI Hong-Qing, WEN Xiu-Lan, HUANG Jia-Cai
    2012, 23(13):  1607-1610. 
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    Electrical gear-ratio has realized the match of position and speed between aimed outline and practical outline. However, match of interplotion accleration and AC servo system's maximim accleration was ignored. When electrical gear-ratio was deviated subtantially from 1, contour error and cutting efficiency for CNC machining will be affected unfavorably. According to the change of feed-shaft inerita, contour precision requirment, transmiting mechanism and so on, this paper proposed a novel optimal algorithm on electrical gear-ratio and interpolatting accleration to decrease the effect from electrical gear-ratio. Experimental results prove that the algorithm is feasible.

    Contrast Experimental Research on Heat Transfer and Flow Resistance Performance for Three Kinds of Shell-and-tube Heat Exchangers
    GU Xin, DONG Ji-Wu, WANG Ke, LIU Min-Shan
    2012, 23(13):  1611-1615. 
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    There are some disadvantages in segmental baffle heat exchanger for the transversal flow over tubes in its shell side,such as the high flow resistance,large heat transfer dead region,and so on.The fluid flows longitudinally in the shell side of rod baffle heat exchanger,but the heat transfer performance is not perfect when the Reynolds number in shell side is low.For overcoming above mentioned disadvantages,a kind of new efficient and energy saving shell-and-tube heat exchanger with sideling flow in shell side was developed,the fluid flowed longitudinally in general,and the fluid in some local regions flowed over tubes inclinedly.Contrast experiments on heat transfer and flow resistance performances among this new kind of heat exchanger and segmental baffle heat exchanger,rod baffle heat exchanger  were carried out,it is indicated that with the same fluid flow in shell side,the heat transfer coefficient,pressure drop,and over-all performance of sideling flow heat exchanger lie in between of those of segmental baffle heat exchanger and rod baffle heat exchanger.With this new kind of heat exchanger,the new technique and products are provided for the upgrade and update of shell-and-tube heat exchanger,and the important basis are also provided by research results for the structure selection and optimization design of heat exchangers in thermal system.

    Process Subassembly Recognition Method Based on Function Structure Tree and Assembly Constrain Relationship Analysis
    DIAO Pan-Pan-1, DIAO Hong-1, GAO Liang-2, LI Fei-3
    2012, 23(13):  1615-1619. 
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    A new subassembly recognition algorithm was proposed herein. At first, we built a functional structute tree (FST) according to the product design requirements; then, we applied subassembly recognition algorithm to identify the process subassembly based on the analysis of constrain relationships between functional subassembly; finally, an approach for finding the process subassembly assembly sequences were given. Simulation results demonstrate that proposed method can improve the computation complexity effectively by using the concise constrains condition judgment.

    Superplastic Forging of Nanostructured Si2N2O-Sialon Ceramic Gear
    GU Yong-Fei-1, JIA Dun-Ting-1, WEN Ya-Li-2, XU Yan-Xia-1, LI Hong-Bei-1
    2012, 23(13):  1620-1622,1628. 
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    The superplastic forging technology of nanostructured Si2N2O-Sialon ceramic gear was simulated by Deform software. The tooth filling procedure during forming was forecasted. Nanostructured Si2N2O-Sialon ceramic is of good superplasticity at 1550℃ and the gear part is forged in good quality. The forming and filling rules were deserved and filling precedure mode was constructured by comparing with the forging of steel gears based on the simulation and experimental results.There were five stages for forging precedure of ceramic gears. The boss values of tooth in the front and side parts are both less than that for forging of steel gears.

    #br# Study on Metal Flowing of Lead Screw Cold Roll-beating Forming
    ZHANG Lu, LI Yan, YANG Meng-Shun, LI Bin
    2012, 23(13):  1623-1628. 
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    The metal flow of lead screw cold roll-beating forming process was studied by means of numerical simulation and experiments herein. First, the principle of the forming technology was analyzed. A FEA model of the cold roll-beating form of lead screw was built, and the stress and strain were analyzed. Then the metal flowing of the forming process was analyzed initially. Experiments were carried out and the metallographic structure, hardness distribution and hardening layer distribution of the obtained experimental piece were analyzed. The results show that the deformation of first roll-beating point is small compared to the deformation of last roll-beating point in the bottom of the tooth space. The hardness of tooth space increases. There is a certain depth of the hardened layer along the normal direction of tooth space. The material hardness and strength can be improved. These results will provide guidance for further study of the forming mechanism and precise parameter control of this new forming process.

    #br# Research on Integration Frame of a Vehicle Fatigue Simulation Platform
    TANG Zhao, WU Beng-Bei, DING Guo-Fu
    2012, 23(13):  1629-1633. 
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    To the demands for fatigue strength and fatigue reliability analyses of key parts in vehicle industry, the paper gave a general system-level fatigue simulation method based on virtual prototype and cloud computing. On the basis of integrating data analysis system of vehicle dynamic stress testing and vehicle fatigue simulation system which were developed by ourselves with commercial software system, a vehicle fatigue simulation platform was set up. Data exchange and collaborative method among multiple disciplinaries were discussed in detail.The platform has a friendly, open and easily removable interface.

    #br# Optimization of Steering System Based on FEM and HAM
    ZHOU Guan-1, XU Fei-Yun-2, CHENG Ai-Guo-1, GU Ji-Chao-1, WANG Guo-Chun-1
    2012, 23(13):  1633-1637. 
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    Aiming at the steering system idle shake of a domestic large-scale mini car, the paper found out the major reason by applying finite element technique. The first order mode was elevated at first by optimizing the system structure based on the first order modal shape and engineering experience, and then the thickness of parts was optimized and the first order mode was improved further without increasing the total mass by using hybrid and adaptive metamodel based global optimization (HAM). The idle shake is decreased according to validation of finite element simulation and tests. The study shows that effective combination of FEM and HAM has good prospects for engineering applications.